Araştırma Makalesi
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ASTM-D638 Numune Tipinin Erimiş Biriktirme Modelleme 3D Baskılı PLA Numunelerinin Çekme Özelliklerine Etkisi

Yıl 2025, Cilt: 41 Sayı: 2, 412 - 431, 30.08.2025

Öz

Bu araştırma, farklı ASTM-D638 numune türlerinin 3D baskılı PLA malzemelerinin mekanik özelliklerini nasıl etkilediğini incelemektedir. Numune türleri, ASTM-D638 standartlarında tanımlandığı gibi, beş farklı türü içeren, mekanik testlerde kullanılan test numunelerinin belirli konfigürasyonlarını ifade eder: Tip I – Tip V. Bu standart, tutarlı ve karşılaştırılabilir test prosedürlerini sağlamak için çeşitli numune geometrilerini ve boyutlarını özetlemektedir. Polilaktik asit (PLA) ile ilgili çalışmalar. Bilgisayar destekli tasarım (CAD) modelleri oluşturulur ve PLA numuneleri üretmek için Erimiş Biriktirme Modelleme (FDM) 3D baskı kullanılır. Numunelerin mukavemetini ve gerinimini ölçmek için sırasıyla çekme testi ve Dijital Görüntü Korelasyonu (DIC) analizi yapılır. Çalışma, numune türünün parça özellikleri üzerindeki etkisine ilişkin kapsamlı veriler sağlamayı ve DIC ve akıllı telefon kullanılarak uygun maliyetli bir gerinim ölçüm yöntemi göstermeyi amaçlıyor. Metodoloji, CAD modellemeyi, 3D yazdırmayı, yüzey hazırlığını, çekme testini, Ncorr kullanılarak DIC analizini ve MATLAB veri işlemeyi içerir. Sonuçlar, Tip I ve Tip II'nin sırasıyla 43,179 MPa ve 43,164 MPa ile en yüksek nihai gerilme mukavemetini (UTS) sergilediği gerilim-gerinim eğrilerini ve ortalama gerinim değerlerini gösterir. Ancak Tip V, kısa baskı süresi ve Tip I'e göre 5 kat daha az olan düşük filament kullanımı ve 42.640 MPa'lık makul UTS'si nedeniyle en optimum seçenektir. Bu araştırma, numune tasarımının 3D baskılı parça özellikleri üzerindeki etkisine ilişkin bilgi boşluğunu doldurarak gelecekteki araştırmalar için değerli bilgiler sağlıyor.

Kaynakça

  • Wickramasinghe S, Do T, Tran P. FDM-based 3D printing of polymer and associated composite: A review on mechanical properties, defects and treatments. Polymers (Basel) 2020;12:1529.
  • Berman B. 3-D printing: The new industrial revolution. Bus Horiz 2012;55:155–62.
  • Shanmugam R, Ramoni MO, Chandran J, Mohanavel V, Pugazhendhi L. A Review on the significant classification of Additive Manufacturing. J Phys Conf Ser, vol. 2027, IOP Publishing; 2021, p. 012026.
  • Cano-Vicent A, Tambuwala MM, Hassan SS, Barh D, Aljabali AAA, Birkett M, et al. Fused deposition modelling: Current status, methodology, applications and future prospects. Addit Manuf 2021;47:102378.
  • Mushtaq RT, Iqbal A, Wang Y, Rehman M, Petra MI. Investigation and Optimization of Effects of 3D Printer Process Parameters on Performance Parameters. Materials 2023;16:3392.
  • Penumakala PK, Santo J, Thomas A. A critical review on the fused deposition modeling of thermoplastic polymer composites. Compos B Eng 2020;201:108336.
  • Ćwikła G, Grabowik C, Kalinowski K, Paprocka I, Ociepka P. The influence of printing parameters on selected mechanical properties of FDM/FFF 3D-printed parts. IOP Conf Ser Mater Sci Eng, vol. 227, IOP Publishing; 2017, p. 012033.
  • Tymrak BM, Kreiger M, Pearce JM. Mechanical properties of components fabricated with open-source 3-D printers under realistic environmental conditions. Mater Des 2014;58:242–6.
  • Ansari AA, Kamil M. Effect of print speed and extrusion temperature on properties of 3D printed PLA using fused deposition modeling process. Mater Today Proc 2021;45:5462–8.
  • Singh R, Singh J, Singh S. Investigation for dimensional accuracy of AMC prepared by FDM assisted investment casting using nylon-6 waste based reinforced filament. Measurement 2016;78:253–9.
  • Popescu D, Zapciu A, Amza C, Baciu F, Marinescu R. FDM process parameters influence over the mechanical properties of polymer specimens: A review. Polym Test 2018;69:157–66.
  • Kamaal M, Anas M, Rastogi H, Bhardwaj N, Rahaman A. Effect of FDM process parameters on mechanical properties of 3D-printed carbon fibre–PLA composite. Progress in Additive Manufacturing 2021;6:63–9.
  • Kam M, Ipekci A, Şengül Ö. Investigation of the effect of FDM process parameters on mechanical properties of 3D printed PA12 samples using Taguchi method. Journal of Thermoplastic Composite Materials 2023;36:307-25.
  • Qattawi A, Alrawi B, Guzman A. Experimental optimization of fused deposition modelling processing parameters: a design-for-manufacturing approach. Procedia Manuf 2017;10:791– 803.
  • Jatti VS, Tamboli S, Shaikh S, Solke NS, Gulia V, Jatti VS, et al. Optimization of tensile strength in 3D printed PLA parts via meta-heuristic approaches: a comparative study. Front Mater 2024;Volume 10-2023.
  • Syaefudin E, Kholil A, Hakim M, Wulandari D, Riyadi R, Murtinugraha E. The effect of orientation on tensile strength 3D printing with ABS and PLA materials. J Phys Conf Ser 2023;2596:012002. https://doi.org/10.1088/1742-6596/2596/1/012002.
  • Letcher T, Waytashek M. Material Property Testing of 3D-Printed Specimen in PLA on an Entry-Level 3D Printer. vol. 2. 2014. https://doi.org/10.1115/IMECE2014-39379.
  • Yeole SN. Tensile Testing and Evaluation of 3D Printed PLA Specimens as per ASTM D638 Type-IV Standard. 2018.
  • McCormick N, Lord J. Digital image correlation. Materials Today 2010;13:52–4.
  • Khoo S-W, Karuppanan S, Tan C-S. A review of surface deformation and strain measurement using two-dimensional digital image correlation. Metrology and Measurement Systems 2016;23:461–80.
  • Peters WH, Ranson WF. Digital imaging techniques in experimental stress analysis. Optical Engineering 1982;21:427–31.
  • Wang CCB, Deng J-M, Ateshian GA, Hung CT. An automated approach for direct measurement of two dimensional strain distributions within articular cartilage under unconfined compression. J Biomech Eng 2002;124:557–67.
  • Lecompte D, Smits A, Bossuyt S, Sol H, Vantomme J, Van Hemelrijck D, et al. Quality assessment of speckle patterns for digital image correlation. Opt Lasers Eng 2006;44:1132–45.
  • Crammond G, Boyd SW, Dulieu-Barton JM. Speckle pattern quality assessment for digital image correlation. Opt Lasers Eng 2013;51:1368–78.
  • Yaofeng S, Pang JHL. Study of optimal subset size in digital image correlation of speckle pattern images. Opt Lasers Eng 2007;45:967–74.
  • Berfield TA, Patel JK, Shimmin RG, Braun P V, Lambros J, Sottos NR. Micro-and nanoscale deformation measurement of surface and internal planes via digital image correlation. Exp Mech 2007;47:51–62.
  • Pan B, Li K. A fast digital image correlation method for deformation measurement. Opt Lasers Eng 2011;49:841–7.
  • Blaber J, Adair B, Antoniou A. Ncorr: open-source 2D digital image correlation matlab software. Exp Mech 2015;55:1105–22.
  • Ali MB, Ab Ghani AF, DharMalingam S, Mahmud J. Digital image correlation (DIC) technique in measuring strain using opensource platform Ncorr. Journal of Advanced Research in Applied Mechanics 2016;26:10–21.
  • Altahir S, Gomaa R, Yilmaz C. Effect of strain rate on the tensile properties of 3D–printed PLA specimens with fused deposition modelling. Journal of Advances in Manufacturing Engineering 2024;5:37–46.
  • PLA+ n.d. https://www.esun3d.com/pla-pro-product/ (accessed August 21, 2024).
  • Hua T, Xie H, Wang S, Hu Z, Chen P, Zhang Q. Evaluation of the quality of a speckle pattern in the digital image correlation method by mean subset fluctuation. Opt Laser Technol 2011;43:9–13. https://doi.org/https://doi.org/10.1016/j.optlastec.2010.04.010.

Effect of ASTM D638 Specimen Type on the Tensile Properties of Fused Deposition Modelling 3D-Printed PLA Specimens

Yıl 2025, Cilt: 41 Sayı: 2, 412 - 431, 30.08.2025

Öz

This research examines how different ASTM-D638 specimen types affect the mechanical properties of 3D-printed PLA materials. Specimen types refer to specific configurations of test samples used in mechanical testing, as defined by ASTM-D638 standards, which include five different types: Type I – Type V. This standard outline various specimen geometries and dimensions to ensure consistent and comparable testing procedures for Polylactic acid (PLA) related studies. Computer-aided design (CAD) models are created and Fused Deposition Modeling (FDM) 3D printing is used to produce PLA specimens. Tensile testing and Digital Image Correlation (DIC) analysis are performed to measure the strength and strain of the samples, respectively. The study aims to provide comprehensive data on specimen type's impact on part properties and demonstrate a cost-effective strain measurement method using DIC and a smartphone. The methodology includes CAD modeling, 3D printing, surface preparation, tensile testing, DIC analysis using Ncorr, and MATLAB data processing. Results show stress-strain curves and average strain values, with Type I and Type II exhibiting the highest ultimate tensile strength (UTS) of 43.179 MPa and 43.164 MPa, respectively. However, Type V is the most optimum option due to its short printing time and low filament usage which are 5 times less than Type I, and a reasonable UTS of 42.640 MPa. This research fills a knowledge gap on specimen design's influence on 3D-printed part properties, providing valuable insights for future research.

Kaynakça

  • Wickramasinghe S, Do T, Tran P. FDM-based 3D printing of polymer and associated composite: A review on mechanical properties, defects and treatments. Polymers (Basel) 2020;12:1529.
  • Berman B. 3-D printing: The new industrial revolution. Bus Horiz 2012;55:155–62.
  • Shanmugam R, Ramoni MO, Chandran J, Mohanavel V, Pugazhendhi L. A Review on the significant classification of Additive Manufacturing. J Phys Conf Ser, vol. 2027, IOP Publishing; 2021, p. 012026.
  • Cano-Vicent A, Tambuwala MM, Hassan SS, Barh D, Aljabali AAA, Birkett M, et al. Fused deposition modelling: Current status, methodology, applications and future prospects. Addit Manuf 2021;47:102378.
  • Mushtaq RT, Iqbal A, Wang Y, Rehman M, Petra MI. Investigation and Optimization of Effects of 3D Printer Process Parameters on Performance Parameters. Materials 2023;16:3392.
  • Penumakala PK, Santo J, Thomas A. A critical review on the fused deposition modeling of thermoplastic polymer composites. Compos B Eng 2020;201:108336.
  • Ćwikła G, Grabowik C, Kalinowski K, Paprocka I, Ociepka P. The influence of printing parameters on selected mechanical properties of FDM/FFF 3D-printed parts. IOP Conf Ser Mater Sci Eng, vol. 227, IOP Publishing; 2017, p. 012033.
  • Tymrak BM, Kreiger M, Pearce JM. Mechanical properties of components fabricated with open-source 3-D printers under realistic environmental conditions. Mater Des 2014;58:242–6.
  • Ansari AA, Kamil M. Effect of print speed and extrusion temperature on properties of 3D printed PLA using fused deposition modeling process. Mater Today Proc 2021;45:5462–8.
  • Singh R, Singh J, Singh S. Investigation for dimensional accuracy of AMC prepared by FDM assisted investment casting using nylon-6 waste based reinforced filament. Measurement 2016;78:253–9.
  • Popescu D, Zapciu A, Amza C, Baciu F, Marinescu R. FDM process parameters influence over the mechanical properties of polymer specimens: A review. Polym Test 2018;69:157–66.
  • Kamaal M, Anas M, Rastogi H, Bhardwaj N, Rahaman A. Effect of FDM process parameters on mechanical properties of 3D-printed carbon fibre–PLA composite. Progress in Additive Manufacturing 2021;6:63–9.
  • Kam M, Ipekci A, Şengül Ö. Investigation of the effect of FDM process parameters on mechanical properties of 3D printed PA12 samples using Taguchi method. Journal of Thermoplastic Composite Materials 2023;36:307-25.
  • Qattawi A, Alrawi B, Guzman A. Experimental optimization of fused deposition modelling processing parameters: a design-for-manufacturing approach. Procedia Manuf 2017;10:791– 803.
  • Jatti VS, Tamboli S, Shaikh S, Solke NS, Gulia V, Jatti VS, et al. Optimization of tensile strength in 3D printed PLA parts via meta-heuristic approaches: a comparative study. Front Mater 2024;Volume 10-2023.
  • Syaefudin E, Kholil A, Hakim M, Wulandari D, Riyadi R, Murtinugraha E. The effect of orientation on tensile strength 3D printing with ABS and PLA materials. J Phys Conf Ser 2023;2596:012002. https://doi.org/10.1088/1742-6596/2596/1/012002.
  • Letcher T, Waytashek M. Material Property Testing of 3D-Printed Specimen in PLA on an Entry-Level 3D Printer. vol. 2. 2014. https://doi.org/10.1115/IMECE2014-39379.
  • Yeole SN. Tensile Testing and Evaluation of 3D Printed PLA Specimens as per ASTM D638 Type-IV Standard. 2018.
  • McCormick N, Lord J. Digital image correlation. Materials Today 2010;13:52–4.
  • Khoo S-W, Karuppanan S, Tan C-S. A review of surface deformation and strain measurement using two-dimensional digital image correlation. Metrology and Measurement Systems 2016;23:461–80.
  • Peters WH, Ranson WF. Digital imaging techniques in experimental stress analysis. Optical Engineering 1982;21:427–31.
  • Wang CCB, Deng J-M, Ateshian GA, Hung CT. An automated approach for direct measurement of two dimensional strain distributions within articular cartilage under unconfined compression. J Biomech Eng 2002;124:557–67.
  • Lecompte D, Smits A, Bossuyt S, Sol H, Vantomme J, Van Hemelrijck D, et al. Quality assessment of speckle patterns for digital image correlation. Opt Lasers Eng 2006;44:1132–45.
  • Crammond G, Boyd SW, Dulieu-Barton JM. Speckle pattern quality assessment for digital image correlation. Opt Lasers Eng 2013;51:1368–78.
  • Yaofeng S, Pang JHL. Study of optimal subset size in digital image correlation of speckle pattern images. Opt Lasers Eng 2007;45:967–74.
  • Berfield TA, Patel JK, Shimmin RG, Braun P V, Lambros J, Sottos NR. Micro-and nanoscale deformation measurement of surface and internal planes via digital image correlation. Exp Mech 2007;47:51–62.
  • Pan B, Li K. A fast digital image correlation method for deformation measurement. Opt Lasers Eng 2011;49:841–7.
  • Blaber J, Adair B, Antoniou A. Ncorr: open-source 2D digital image correlation matlab software. Exp Mech 2015;55:1105–22.
  • Ali MB, Ab Ghani AF, DharMalingam S, Mahmud J. Digital image correlation (DIC) technique in measuring strain using opensource platform Ncorr. Journal of Advanced Research in Applied Mechanics 2016;26:10–21.
  • Altahir S, Gomaa R, Yilmaz C. Effect of strain rate on the tensile properties of 3D–printed PLA specimens with fused deposition modelling. Journal of Advances in Manufacturing Engineering 2024;5:37–46.
  • PLA+ n.d. https://www.esun3d.com/pla-pro-product/ (accessed August 21, 2024).
  • Hua T, Xie H, Wang S, Hu Z, Chen P, Zhang Q. Evaluation of the quality of a speckle pattern in the digital image correlation method by mean subset fluctuation. Opt Laser Technol 2011;43:9–13. https://doi.org/https://doi.org/10.1016/j.optlastec.2010.04.010.
Toplam 32 adet kaynakça vardır.

Ayrıntılar

Birincil Dil İngilizce
Konular Malzeme Karekterizasyonu
Bölüm Makaleler
Yazarlar

Roaa Gomaa 0009-0002-2580-7794

Sara Eltahir 0009-0000-1520-2279

Cagatay Yilmaz 0000-0002-8063-151X

Yayımlanma Tarihi 30 Ağustos 2025
Gönderilme Tarihi 21 Ocak 2025
Kabul Tarihi 1 Ağustos 2025
Yayımlandığı Sayı Yıl 2025 Cilt: 41 Sayı: 2

Kaynak Göster

APA Gomaa, R., Eltahir, S., & Yilmaz, C. (2025). Effect of ASTM D638 Specimen Type on the Tensile Properties of Fused Deposition Modelling 3D-Printed PLA Specimens. Erciyes Üniversitesi Fen Bilimleri Enstitüsü Fen Bilimleri Dergisi, 41(2), 412-431.
AMA Gomaa R, Eltahir S, Yilmaz C. Effect of ASTM D638 Specimen Type on the Tensile Properties of Fused Deposition Modelling 3D-Printed PLA Specimens. Erciyes Üniversitesi Fen Bilimleri Enstitüsü Fen Bilimleri Dergisi. Ağustos 2025;41(2):412-431.
Chicago Gomaa, Roaa, Sara Eltahir, ve Cagatay Yilmaz. “Effect of ASTM D638 Specimen Type on the Tensile Properties of Fused Deposition Modelling 3D-Printed PLA Specimens”. Erciyes Üniversitesi Fen Bilimleri Enstitüsü Fen Bilimleri Dergisi 41, sy. 2 (Ağustos 2025): 412-31.
EndNote Gomaa R, Eltahir S, Yilmaz C (01 Ağustos 2025) Effect of ASTM D638 Specimen Type on the Tensile Properties of Fused Deposition Modelling 3D-Printed PLA Specimens. Erciyes Üniversitesi Fen Bilimleri Enstitüsü Fen Bilimleri Dergisi 41 2 412–431.
IEEE R. Gomaa, S. Eltahir, ve C. Yilmaz, “Effect of ASTM D638 Specimen Type on the Tensile Properties of Fused Deposition Modelling 3D-Printed PLA Specimens”, Erciyes Üniversitesi Fen Bilimleri Enstitüsü Fen Bilimleri Dergisi, c. 41, sy. 2, ss. 412–431, 2025.
ISNAD Gomaa, Roaa vd. “Effect of ASTM D638 Specimen Type on the Tensile Properties of Fused Deposition Modelling 3D-Printed PLA Specimens”. Erciyes Üniversitesi Fen Bilimleri Enstitüsü Fen Bilimleri Dergisi 41/2 (Ağustos2025), 412-431.
JAMA Gomaa R, Eltahir S, Yilmaz C. Effect of ASTM D638 Specimen Type on the Tensile Properties of Fused Deposition Modelling 3D-Printed PLA Specimens. Erciyes Üniversitesi Fen Bilimleri Enstitüsü Fen Bilimleri Dergisi. 2025;41:412–431.
MLA Gomaa, Roaa vd. “Effect of ASTM D638 Specimen Type on the Tensile Properties of Fused Deposition Modelling 3D-Printed PLA Specimens”. Erciyes Üniversitesi Fen Bilimleri Enstitüsü Fen Bilimleri Dergisi, c. 41, sy. 2, 2025, ss. 412-31.
Vancouver Gomaa R, Eltahir S, Yilmaz C. Effect of ASTM D638 Specimen Type on the Tensile Properties of Fused Deposition Modelling 3D-Printed PLA Specimens. Erciyes Üniversitesi Fen Bilimleri Enstitüsü Fen Bilimleri Dergisi. 2025;41(2):412-31.

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