Yıl 2010,
Cilt: 25 Sayı: 1, 0 - , 15.02.2013
Öz
Bu çalışmada, AA7075-T6 malzemesinin geleneksel ve hava ile soğutma yöntemleri kullanılarakfrezelenmesinde iş parçasının yüzey pürüzlülüğü deneysel olarak incelenmiştir. Hava ile soğutma yöntemi ileişlemede kullanılan hava iki farklı hızda (20 ve 40 m/s) kesme bölgesine gönderilmiştir. Geleneksel soğutmadakesme sıvısı olarak bor yağı ve su karışımı kullanılmıştır. Deneyler farklı kesici takımlar (HSS, Karbür), devirsayıları (780, 1330, 2440 dev/dak) ve ilerlemeler (20, 40, 80 mm/dak) kullanılarak yapılmıştır. Deneylerdeilerleme arttıkça yüzey pürüzlülüğünün artığı, fakat devir sayısı arttıkça yüzey pürüzlülüğünün azaldığı tespitedilmiştir. Ayrıca, karbür takımlarla elde edilen yüzey pürüzlülük değerleri HSS takımlara göre daha iyi olduğu,hava ile soğutma yöntemiyle elde edilen yüzey pürüzlülük değerleri geleneksel soğutma yöntemine göre daha iyiolduğu tespit edilmiştir.
Anahtar Kelimeler
Hava ile soğutma geleneksel soğutma frezeleme yüzey pürüzlülüğü.
Kaynakça
- Youssef H.A., El-Hofy H., Machining
- Technology: Machine Tools and Operations,
- CRC Press, Taylor & Francis Group, 2008.
- Grzesik W., Advanced Machining Processes of
- Metallic Materials: Theory, Modeling and
- Applications, Amsterdam: Elsevier Science and
- Technology, 2008.
- Şahin, Y., Talaş Kaldırma Prensipleri I, Nobel
- Yayın Dağıtım Ltd. Şti., Ankara, 2000.
- Çakır, M.C., Modern Talaşlı İmalat Yöntemleri,
- Vipaş, Bursa, 2000.
- Rahman, M., Kumar, S.A., Salam, M.U.,
- “Evaluation of minimal quantities of lubricant in
- end milling”, International Journal of Advanced
- Manufacturing Technology, 18, 235–241, 2001.
- Obikawa, T., Kamata, Y., Shinozuka, J., “Highspeed
- grooving with applying MQL”,
- International Journal of Machine Tools and
- Manufacture, 46, 1854–1861, 2006.
- Tan, X.C., Liu F., Cao H.G, Zhang H., “A
- decision-making framework model of cutting fluid
- selection for green manufacturing and a case
- study”, Journal of Materials Processing
- Technology, 129, 467-470, 2002.
- Rahman, M., Kumar, S.A., Salam, M.U.,
- “Experimental evaluation on the effect of minimal
- quantities of lubricant in milling”, International
- Journal of Machine Tools and Manufacture,
- , 539–547, 2002.
- De Lacalle, L.L.N., Angulo, C., Lamikiz, A.,
- S´anchez, J.A., “Experimental and numerical
- investigation of the effect of spray cutting fluids in
- high speed milling”, Journal of Materials
- Processing Technology, 172(1), 11–15, 2006.
- Chern, G.L., “Experimental observation and
- analysis of burr formation mechanisms in face
- milling of aluminum alloys”, International
- Journal of Machine Tools and Manufacture,
- , 1517–1525, 2006.
- Diniz, A.E., Ferreira, J.R., Filho, F.T., “Influence
- of refrigeration/lubrication condition on SAE
- hardened steel turning at several cutting
- speeds”, International Journal of Machine
- Tools and Manufacture, 43, 317–326, 2003.
- Kishawy, H.A., Dumitrescu, M., Ng, E.G.,
- Elbestawi, M.A., “Effect of coolant strategy on
- tool performance, chip morphology and surface
- quality during high-speed machining of A356
- aluminum alloy”, International Journal of
- Machine Tools and Manufacture, 45, 219–227,
- -
- Itoigawa, F., Childs, T.H.C., Nakamura, T.,
- Belluco, W., “Effects and mechanisms in minimal
- quantity lubrication machining of an aluminum
- alloy”, Wear, 260, 339–344, 2006.
- Ezugwu, E.O., Bonney, J., Da Silva, R.B., Çakır,
- O., “Surface integrity of finished turned Ti–6Al–
- V alloy with PCD tools using conventional and
- high pressure coolant supplies”, International
- Journal of Machine Tools and Manufacture,
- , 884–891, 2007.
- Attanasio, A., Gelfi, M., Giardini, C., Remino, C.,
- “Minimal quantity lubrication in turning: Effect on
- tool wear”, Wear, 260, 333–338, 2006.
- Bruni, C., Forcellese, A., Gabrielli, F., Simoncini,
- M., “Effect of the lubrication-cooling technique,
- insert technology and machine bed material on the
- workpart surface finish and tool wear in finish
- turning of AISI 420B”, International Journal of
- Machine Tools and Manufacture, 46, 1547–
- , 2006.
- Liu, J., Han, R., Sun, Y., “Research on
- experiments and action mechanism with water
- vapor as coolant and lubricant in Green cutting”,
- International Journal of Machine Tools and
- Manufacture, 45, 687–694, 2005.
- Huseyinoğlu M., 7075 alüminyum alaşımının
- freze ile işlenmesinde Minimum soğutma sıvısı
- kullanmanın performans karakteristiklerine
- etkisi, Yüksek Lisans Tezi, Fırat Üniversitesi, Fen
- Bilimleri Enstitüsü, Elazığ, 2008.
- Pawade, R.S., Joshi, S.S., Brahmankar, P.K.,
- Rahman, M., “An investigations of cutting forces
- and surface damage in high-speed turning of
- inconel 718”, Journal of Materials Processing
- Technology,192-193,139-146, 2007.
- Davidson, M.J., Balasubramanian, K., Tagore,
- G.R.N., “Surface roughness prediction of flowformed
- AA 6061 alloy by design of experiments”,
- Journal of Materials Processing Technology,
- , 41-46, 2008.
- Ozben, T., Kilickap, E., Çakır, O., “Investigation
- of mechanical and machinability properties of SiC
- particle reinforced Al-MMC”, Journal of
- Materials Processing Technology, 198, 220-225,
- -
- Lalwani, D.I., Metha, N.K., Jain, P.K.,
- “Experimental investigations of cutting parameters
- influence on cutting forces and surface roughness
- in finish hard turning of MDN250 steel, Journal
- of Materials Processing Technology, 206 (1-3),
- -179, 2008.
- Shaw, M.C., Metal Cutting Principles, Oxford
- University Press, London, 1984.
- Korkut I., Korkut, I., Donertas, M.A. “The
- influence of feed rate and cutting speed on the
- cutting forces, surface roughness and tool–chip
- contact length during face milling”, Materials
- and Design, 28,308-312, 2007.
- Dhar, N.R., Kamruzzaman, M., Ahmed, M.,
- “Effect of minimum quantity lubrication (MQL)
- on tool wear and surface roughness in turning
- AISI-4340 steel”, Journal of Materials
- Processing Technology, 172, 299–304, 2006.
- Habalı K., Gökkaya H., “Kaplamasız sementit
- karbür kesici takımlarla takım-talaş ara yüzey
- sıcaklığının deneysel olarak araştırılması”,
- Pamukkale Üniversitesi, Mühendislik Bilimleri
- Dergisi, 11(1), 115-121, 2005.
- Gökkaya H., Sur G., Dilipak H., “PVD ve CVD
- kaplamalı sementit karbür kesici takımların işleme
- parametrelerine bağlı olarak yüzey pürüzlülüğüne
- etkisinin deneysel olarak incelenmesi”, Karabük
- Üniversitesi Teknoloji Dergisi, 7(3), 473-478,
- -
- Trent, E.M., Wright, P.K. Metal cutting, Fourth
- Edition, Butterwort-Heinemann, Woburn, MA,
- -
Yıl 2010,
Cilt: 25 Sayı: 1, 0 - , 15.02.2013
Öz
Kaynakça
- Youssef H.A., El-Hofy H., Machining
- Technology: Machine Tools and Operations,
- CRC Press, Taylor & Francis Group, 2008.
- Grzesik W., Advanced Machining Processes of
- Metallic Materials: Theory, Modeling and
- Applications, Amsterdam: Elsevier Science and
- Technology, 2008.
- Şahin, Y., Talaş Kaldırma Prensipleri I, Nobel
- Yayın Dağıtım Ltd. Şti., Ankara, 2000.
- Çakır, M.C., Modern Talaşlı İmalat Yöntemleri,
- Vipaş, Bursa, 2000.
- Rahman, M., Kumar, S.A., Salam, M.U.,
- “Evaluation of minimal quantities of lubricant in
- end milling”, International Journal of Advanced
- Manufacturing Technology, 18, 235–241, 2001.
- Obikawa, T., Kamata, Y., Shinozuka, J., “Highspeed
- grooving with applying MQL”,
- International Journal of Machine Tools and
- Manufacture, 46, 1854–1861, 2006.
- Tan, X.C., Liu F., Cao H.G, Zhang H., “A
- decision-making framework model of cutting fluid
- selection for green manufacturing and a case
- study”, Journal of Materials Processing
- Technology, 129, 467-470, 2002.
- Rahman, M., Kumar, S.A., Salam, M.U.,
- “Experimental evaluation on the effect of minimal
- quantities of lubricant in milling”, International
- Journal of Machine Tools and Manufacture,
- , 539–547, 2002.
- De Lacalle, L.L.N., Angulo, C., Lamikiz, A.,
- S´anchez, J.A., “Experimental and numerical
- investigation of the effect of spray cutting fluids in
- high speed milling”, Journal of Materials
- Processing Technology, 172(1), 11–15, 2006.
- Chern, G.L., “Experimental observation and
- analysis of burr formation mechanisms in face
- milling of aluminum alloys”, International
- Journal of Machine Tools and Manufacture,
- , 1517–1525, 2006.
- Diniz, A.E., Ferreira, J.R., Filho, F.T., “Influence
- of refrigeration/lubrication condition on SAE
- hardened steel turning at several cutting
- speeds”, International Journal of Machine
- Tools and Manufacture, 43, 317–326, 2003.
- Kishawy, H.A., Dumitrescu, M., Ng, E.G.,
- Elbestawi, M.A., “Effect of coolant strategy on
- tool performance, chip morphology and surface
- quality during high-speed machining of A356
- aluminum alloy”, International Journal of
- Machine Tools and Manufacture, 45, 219–227,
- -
- Itoigawa, F., Childs, T.H.C., Nakamura, T.,
- Belluco, W., “Effects and mechanisms in minimal
- quantity lubrication machining of an aluminum
- alloy”, Wear, 260, 339–344, 2006.
- Ezugwu, E.O., Bonney, J., Da Silva, R.B., Çakır,
- O., “Surface integrity of finished turned Ti–6Al–
- V alloy with PCD tools using conventional and
- high pressure coolant supplies”, International
- Journal of Machine Tools and Manufacture,
- , 884–891, 2007.
- Attanasio, A., Gelfi, M., Giardini, C., Remino, C.,
- “Minimal quantity lubrication in turning: Effect on
- tool wear”, Wear, 260, 333–338, 2006.
- Bruni, C., Forcellese, A., Gabrielli, F., Simoncini,
- M., “Effect of the lubrication-cooling technique,
- insert technology and machine bed material on the
- workpart surface finish and tool wear in finish
- turning of AISI 420B”, International Journal of
- Machine Tools and Manufacture, 46, 1547–
- , 2006.
- Liu, J., Han, R., Sun, Y., “Research on
- experiments and action mechanism with water
- vapor as coolant and lubricant in Green cutting”,
- International Journal of Machine Tools and
- Manufacture, 45, 687–694, 2005.
- Huseyinoğlu M., 7075 alüminyum alaşımının
- freze ile işlenmesinde Minimum soğutma sıvısı
- kullanmanın performans karakteristiklerine
- etkisi, Yüksek Lisans Tezi, Fırat Üniversitesi, Fen
- Bilimleri Enstitüsü, Elazığ, 2008.
- Pawade, R.S., Joshi, S.S., Brahmankar, P.K.,
- Rahman, M., “An investigations of cutting forces
- and surface damage in high-speed turning of
- inconel 718”, Journal of Materials Processing
- Technology,192-193,139-146, 2007.
- Davidson, M.J., Balasubramanian, K., Tagore,
- G.R.N., “Surface roughness prediction of flowformed
- AA 6061 alloy by design of experiments”,
- Journal of Materials Processing Technology,
- , 41-46, 2008.
- Ozben, T., Kilickap, E., Çakır, O., “Investigation
- of mechanical and machinability properties of SiC
- particle reinforced Al-MMC”, Journal of
- Materials Processing Technology, 198, 220-225,
- -
- Lalwani, D.I., Metha, N.K., Jain, P.K.,
- “Experimental investigations of cutting parameters
- influence on cutting forces and surface roughness
- in finish hard turning of MDN250 steel, Journal
- of Materials Processing Technology, 206 (1-3),
- -179, 2008.
- Shaw, M.C., Metal Cutting Principles, Oxford
- University Press, London, 1984.
- Korkut I., Korkut, I., Donertas, M.A. “The
- influence of feed rate and cutting speed on the
- cutting forces, surface roughness and tool–chip
- contact length during face milling”, Materials
- and Design, 28,308-312, 2007.
- Dhar, N.R., Kamruzzaman, M., Ahmed, M.,
- “Effect of minimum quantity lubrication (MQL)
- on tool wear and surface roughness in turning
- AISI-4340 steel”, Journal of Materials
- Processing Technology, 172, 299–304, 2006.
- Habalı K., Gökkaya H., “Kaplamasız sementit
- karbür kesici takımlarla takım-talaş ara yüzey
- sıcaklığının deneysel olarak araştırılması”,
- Pamukkale Üniversitesi, Mühendislik Bilimleri
- Dergisi, 11(1), 115-121, 2005.
- Gökkaya H., Sur G., Dilipak H., “PVD ve CVD
- kaplamalı sementit karbür kesici takımların işleme
- parametrelerine bağlı olarak yüzey pürüzlülüğüne
- etkisinin deneysel olarak incelenmesi”, Karabük
- Üniversitesi Teknoloji Dergisi, 7(3), 473-478,
- -
- Trent, E.M., Wright, P.K. Metal cutting, Fourth
- Edition, Butterwort-Heinemann, Woburn, MA,
- -
Toplam 128 adet kaynakça vardır.
Ayrıntılar
| Birincil Dil | Türkçe |
|---|---|
| Bölüm | Makaleler |
| Yazarlar | |
| Yayımlanma Tarihi | 15 Şubat 2013 |
| Gönderilme Tarihi | 15 Şubat 2013 |
| Yayımlandığı Sayı | Yıl 2010 Cilt: 25 Sayı: 1 |