Risk Assessment in Cheese Production Process Using Failure Mode and Effects Analysis and Intuitionistic Fuzzy TOPSIS
Yıl 2025,
Cilt: 9 Sayı: 2, 223 - 232, 29.12.2025
Ceren Ünlükal
,
Mine Şenel
,
Bilgin Şenel
,
Kenan Avarbek
Öz
The aim of this study is to evaluate the cheese production process, which plays a significant role in the milk and dairy industry, in terms of physical, chemical, and microbiological risks using the integrated Failure Mode and Effects Analysis (FMEA) and Intuitionistic Fuzzy TOPSIS (IF-TOPSIS) methods. Although the classical FMEA method is a widely used analytical technique that helps identify and reduce potential risks in processes, it has some drawbacks: such as the possibility that different failure modes may have the same risk priority values (RPN) and risk factor weights. To address this shortcoming, the intuitionistic fuzzy set theory was used to determine the RPN values. This study aimed to identify failures that may occur at critical steps in the production chain, their possible causes, their impact on product quality, and the priority of preventive actions. The study demonstrates that the intuitionistic fuzzy multi-criteria decision-making (MCDM) approach is an effective tool for food safety and quality management in the dairy products industry.
Kaynakça
-
Puniya, A. K., Kumar, S., Puniya, M., & Malik, R. (2016). Fermented Milk and Dairy Products: An Overview. In: Fermented Milk and Dairy Products, Puniya, A. K. (Ed.), CRC Press, Boca Raton, FL, the USA, pp. 3-24.
-
Fox, P. F., Guinee, T. P., Cogan, T. M., & McSweeney, P. L. H. (2017). Fundamentals of Cheese Science. 2nd Edition, Springer, New York, 799 p. ISBN: 978-1-4899-7679-6.
-
Anonymous (2015). Türk Gıda Kodeksi. Peynir Tebliği (2015/6). Gıda, Tarım ve Hayvancılık Bakanlığı. 8 Şubat 2015 tarih ve 29261 sayılı Resmî Gazete, Ankara.
-
Papademas, P., & Bintsis, T. (2017). Global Cheesemaking Technology: Cheese Quality and Characteristics. Wiley Publisher. First edition, 1- 496 pages.
-
Falih,M. A., Altemimi, A. B., Alkaisy, Q. H., Awlqadr, F. H., Abedelmaksoud, T. G., Amjadi, S., & Hesarinejad, M. A. (2024). Enhancing safety and quality in the global cheese industry: A review of innovative preservation techniques. Heliyon, 10(23), e40459.
-
Koçak, C. (2015). Peynir Teknolojisi. Ankara Üniversitesi Ziraat Fakültesi Yayınları, No: 1625, Ders Kitabı.
-
Farkye, N. Y. (2004). Cheese technology. International Journal of Dairy Technology, 57(3), 91–98.
-
Janhøj, T., & Qvist, K. B. (2010). The Formation of Cheese Curd. In: Law BA, Tamime AY, editors. Technology of Cheesemaking. Wiley-Blackwell; p. 98–129.
-
Ramet, J. P, & Partie, S. J. (1997). la préparation du caillé. Propriétés physiques du coagulum. In: Gillis JC, editor. Eck A. Le fromage. Lavoisier: Tec & Doc; p. 324–33.
-
Ramet, J. P. (1985). La fromagerie et les variétés du bassin méditerranéen.
-
Mansour, A. C. (1971). Le mécanisme de salage des fromages en saumure. Revue Laitière Française. ;290:641–5.
-
Majdi, A. (2009). Séminaire sur les fromages AOP et IGP. INT-Ingénieur agronomie. 88 pages.
-
Gripon, J. C, Monnet, V., Lambert, G., & Desmazeaud, M. J. (1993). Microbial enzymes in cheese ripening. In: Fox PF, editor. Food enzymology. London: Elsevier; p. 131–68.
-
McSweeney, P. L. H., & Sousa, J. M. (2000). Biochemical pathways for the production of flavour compounds in cheese during ripening: a review. Lait.;80:293–324.
-
Choisy, C., Desmazeaud, M. J., Gripon, J. C., Lambert, G., & Partie, L. J. (1997). Les mécanismes généraux de la transformation du lait en fromage. La biochimie de l’affinage. In: Gillis JC, editor. Eck A. Le fromage. Lavoisier: Tec & Doc;. p. 86–153.
-
Alegría, A., Delgado, S., Roces, C., López, B. & Mayo, B. (2010). Bacteriocins produced by wild Lactococcus lactis strains isolated from traditional, starter-free cheeses made of raw milk. International Journal of Food Microbiology, 143(1–2), 61-66.
-
Da Silva Sabo, S., Pérez-Rodríguez, N., Domínguez, J. M., & de Souza Oliveira, R. P. (2017). Inhibitory substances production by Lactobacillus plantarum ST16Pa cultured in hydrolyzed cheese whey supplemented with soybean flour and their antimicrobial efficiency as biopreservatives on fresh chicken meat. Food Research International, 99, 762-769.
-
Hayaloğlu, A. A. (2008). Türkiye’nin peynirleri – Genel bir perspektif. Türkiye 10. Gıda Kongresi; 21-23 Mayıs 2008, Erzurum.
-
Niemira, B. A. (2012) Cold Plasma Decontamination of Foods. Annual Reviews of Food Science and Technology, 3, 125-142.
-
Silva, C. C. G., Silva S. P. M., & Ribeiro, S. (2019). Application of Bacteriocins and Protective Cultures in Dairy Food Preservation. Frontiers in Microbiology, (9)594.
-
Primavilla, S., Roila, R., Rocchegiani, E., Giuliana Blasi, G., Petruzzelli, A., Gabucci, C., Ottaviani, D., Di Lullo,S., Branciari, R., & Valiani, A. (2023). Assessment of the Microbiological Safety and Hygiene of Raw and Thermally Treated Milk Cheeses Marketed in Central Italy between 2013 and 2020. Life, (13),2324.
-
Hill, A., & Ferrer, M. A. (2021). Cheese Making Technology E-Book.
-
Aran, N. (1998). Gıda Güvenliği Sağlanmasında HACCP Yaklaşımı. Gıda Teknolojisi, 3(5), 66-72.
-
Bas, M., Yuksel, M. & Cavusoglu, T. (2007). Difficulties and barriers for the implementing of HACCP and food safety systems in food businesses in Turkey. Food Control, 18, 124–130.
-
Carracosa, C., Millan, R., Saavedra, P., Jaber, R., J., Raposo, A., & Sanjuan, E. (2016). Identification of the risk factors associated with cheese production to implement the hazard analysis and critical control points (HACCP) system on cheese farms. Journal Dairy Science, 99, 2606-2616.
-
Mızrak Özfırat, P. (2014). Bulanık önceli̇klendi̇rme metodu ve hata türü ve etki̇leri anali̇zi̇ni bi̇rleşti̇ren yeni̇ bi̇r ri̇sk anali̇zi̇ yöntemi̇. Gazi Üniversitesi Mühendislik-Mimarlık Fakültesi Dergisi, 29(4), 755–768.
-
Chang, C. L., Wei, C. C., & Lee, Y. H. (1999). Failure mode and effects analysis using fuzzy method and grey theory. Kybernetes, 28(9), 1072–1080.
-
Ng, W. C., Teh, S. Y., Low, H. C., & Teoh, P. C. (2017). The integration of FMEA with other problem solving tools: A review of enhancement opportunities. Journal of Physics: Conference Series, 890(1).
-
Kahraman, C., Kaya, I., & Şenvar, Ö. (2013). Healthcare failure mode and effects analysis under fuzziness. Human and Ecological Risk Assessment, 19(2), 538–552.
-
Atanassov, K. T. (1986). Intuitionistic fuzzy sets. Fuzzy Sets and Systems, 20(1), 87–96.
-
Xu, Z., & Yager, R. R. (2006). Some geometric aggregation operators based on intuitionistic fuzzy sets. International Journal of General Systems, 35(4), 417–433.
-
Stamatis, D. H. (2003). Failure Mode and Effect Analysis: FMEA from Theory to Execution. ASQ Quality Press.
-
Ünlükal, C., Şenel, M., & Şenel, B. (2018). Risk assessment with failure mode and effects analysis and grey relational analysis method in plastic injection process. ITM Web of Conferences, 22, 01023.
-
Hwang, C. L., & Yoon, K. (1981). Multiple Attribute Decision Making: Methods and Applications. Springer-Verlag.
-
Liu, H. C., Liu, L., & Liu, N. (2013). Risk evaluation approaches in failure mode and effects analysis: A literature review. Expert Systems with Applications, 40(2), 828–838.
-
Atanassov, K. T. (1999). Intuitionistic Fuzzy Sets: Theory and Applications. Springer.
-
Xu, Z. (2007). Intuitionistic fuzzy aggregation operators. IEEE Transactions on Fuzzy Systems, 15(6), 1179–1187.
-
Kahraman, C., Öztayşi, B., & Çevik Onar, S. (2020). An Integrated Intuitionistic Fuzzy AHP and TOPSIS Approach to Evaluation of Outsource Manufacturers. Journal of Intelligent Systems, 29(1), 283-297.
-
Kutlu, A. C., & Ekmekçioğlu, M. (2012). Fuzzy failure modes and effects analysis by using fuzzy TOPSIS-based fuzzy AHP. Expert Systems with Applications, 39, 61–67.
-
Sayyadi Tooranloo, H., Ayatollah, A. S., & Alboghobish, S. (2018). Evaluating knowledge management failure factors using intuitionistic fuzzy FMEA approach. Knowledge and Information Systems, 57(1), 183–205.
-
Sayyadi Tooranloo, H., & Ayatollah, A. S. (2016). A model for failure mode and effects analysis based on intuitionistic fuzzy approach. Applied Soft Computing Journal, 49, 238–247.
-
Verraes, C., Vlaemynck, G., Van Weyenberg, S., De Zutter, L., Daube, G., Sindic, M., … Herman, L. (2015). A review of the microbiological hazards of dairy products made from raw milk. International Dairy Journal, 50, 32–44.
-
Costa, L. V., Gebara, C., Zacaroni, O. d. F., Freitas, N. E., Silva, A. N. d., Prado, C. S., Nunes, I. A., Cavicchioli, V. Q., Duarte, F. O. S., Lage, M. E., Alencar, F. R. d., Machado, B. A. S., Hodel, K. V. S., & Minafra, C. (2024). Antibiotic Residues in Raw Cow’s Milk: A Systematic Review of the Last Decade. Foods, 13(23), 3758.
-
Suherman, S., Janitra, A. A., Budhiary, K. N. S., Pratiwi, W. Z., & Idris, F. A. (2021). Review on hazard analysis and critical control point (HACCP) in the dairy product: Cheese. IOP Conference Series: Materials Science and Engineering, 1053, 012081.
-
Aydemir, O., & Kurt, A. (2020). Farklı pastörizasyon koşullarının beyaz peynirin reolojik, tekstürel ve duyusal özelliklerine etkisi. Gıda, 45(6), 1083-1096.
-
Zerenler, M., & Karaboğa, K. (2014). Müşteri memnuniyetinin sağlanmasında hataların önlenmesine yönelik üretim odaklı bir bakış açısı: Poka-Yoke sistemleri. Selçuk Üniversitesi Sosyal Bilimler Enstitüsü Dergisi, Dr. Mehmet YILDIZ Özel Sayısı, 263–276.
-
Lee, J. C., Daraba, A., Voidarou, C., Rozos, G., Enshasy, H. A. E., & Varzakas, T. (2021). Implementation of Food Safety Management Systems along with Other Management Tools (HAZOP, FMEA, Ishikawa, Pareto). The Case Study of Listeria monocytogenes and Correlation with Microbiological Criteria. Foods, 10(9), 2169.
Peynir Üretim Sürecinde Hata Türü ve Etkileri Analizi ve Sezgisel Bulanık TOPSIS ile Risk Değerlendirmesi
Yıl 2025,
Cilt: 9 Sayı: 2, 223 - 232, 29.12.2025
Ceren Ünlükal
,
Mine Şenel
,
Bilgin Şenel
,
Kenan Avarbek
Öz
Bu çalışmanın amacı, süt ve süt ürünleri endüstrisinde önemli bir yer tutan peynir üretim sürecinin; fiziksel, kimyasal ve mikrobiyolojik riskler açısından Hata Türü ve Etkileri Analizi (FMEA) ve Sezgisel Bulanık TOPSIS (IF-TOPSIS) yöntemlerinin bütünleşik kullanımıyla değerlendirilmesidir. Klasik FMEA yöntemi süreçlerdeki olası riskleri tanımlamaya ve azaltmaya yardımcı olan ve yaygın olarak kullanılan bir analitik teknik olmasına rağmen, farklı hataların aynı risk öncelik değerlerine ve aynı risk faktörü ağırlığına sahip olabileceği bazı dezavantajlara sahiptir. Bu eksikliği gidermek amacıyla, RÖS (Risk Öncelik Değerleri) değerlerinin belirlenmesinde sezgisel bulanık küme teorisi kullanılmış ve üretim zincirindeki kritik adımlarda ortaya çıkabilecek hatalar, bu hataların olası nedenleri, ürün kalitesine etkileri ve önleyici faaliyetlerin önceliği belirlenmeye çalışılmıştır. Çalışma, süt ürünleri endüstrisinde gıda güvenliği ve kalite yönetiminde sezgisel bulanık çok kriterli karar verme (MCDM) yaklaşımının etkin bir araç olduğunu göstermektedir.
Kaynakça
-
Puniya, A. K., Kumar, S., Puniya, M., & Malik, R. (2016). Fermented Milk and Dairy Products: An Overview. In: Fermented Milk and Dairy Products, Puniya, A. K. (Ed.), CRC Press, Boca Raton, FL, the USA, pp. 3-24.
-
Fox, P. F., Guinee, T. P., Cogan, T. M., & McSweeney, P. L. H. (2017). Fundamentals of Cheese Science. 2nd Edition, Springer, New York, 799 p. ISBN: 978-1-4899-7679-6.
-
Anonymous (2015). Türk Gıda Kodeksi. Peynir Tebliği (2015/6). Gıda, Tarım ve Hayvancılık Bakanlığı. 8 Şubat 2015 tarih ve 29261 sayılı Resmî Gazete, Ankara.
-
Papademas, P., & Bintsis, T. (2017). Global Cheesemaking Technology: Cheese Quality and Characteristics. Wiley Publisher. First edition, 1- 496 pages.
-
Falih,M. A., Altemimi, A. B., Alkaisy, Q. H., Awlqadr, F. H., Abedelmaksoud, T. G., Amjadi, S., & Hesarinejad, M. A. (2024). Enhancing safety and quality in the global cheese industry: A review of innovative preservation techniques. Heliyon, 10(23), e40459.
-
Koçak, C. (2015). Peynir Teknolojisi. Ankara Üniversitesi Ziraat Fakültesi Yayınları, No: 1625, Ders Kitabı.
-
Farkye, N. Y. (2004). Cheese technology. International Journal of Dairy Technology, 57(3), 91–98.
-
Janhøj, T., & Qvist, K. B. (2010). The Formation of Cheese Curd. In: Law BA, Tamime AY, editors. Technology of Cheesemaking. Wiley-Blackwell; p. 98–129.
-
Ramet, J. P, & Partie, S. J. (1997). la préparation du caillé. Propriétés physiques du coagulum. In: Gillis JC, editor. Eck A. Le fromage. Lavoisier: Tec & Doc; p. 324–33.
-
Ramet, J. P. (1985). La fromagerie et les variétés du bassin méditerranéen.
-
Mansour, A. C. (1971). Le mécanisme de salage des fromages en saumure. Revue Laitière Française. ;290:641–5.
-
Majdi, A. (2009). Séminaire sur les fromages AOP et IGP. INT-Ingénieur agronomie. 88 pages.
-
Gripon, J. C, Monnet, V., Lambert, G., & Desmazeaud, M. J. (1993). Microbial enzymes in cheese ripening. In: Fox PF, editor. Food enzymology. London: Elsevier; p. 131–68.
-
McSweeney, P. L. H., & Sousa, J. M. (2000). Biochemical pathways for the production of flavour compounds in cheese during ripening: a review. Lait.;80:293–324.
-
Choisy, C., Desmazeaud, M. J., Gripon, J. C., Lambert, G., & Partie, L. J. (1997). Les mécanismes généraux de la transformation du lait en fromage. La biochimie de l’affinage. In: Gillis JC, editor. Eck A. Le fromage. Lavoisier: Tec & Doc;. p. 86–153.
-
Alegría, A., Delgado, S., Roces, C., López, B. & Mayo, B. (2010). Bacteriocins produced by wild Lactococcus lactis strains isolated from traditional, starter-free cheeses made of raw milk. International Journal of Food Microbiology, 143(1–2), 61-66.
-
Da Silva Sabo, S., Pérez-Rodríguez, N., Domínguez, J. M., & de Souza Oliveira, R. P. (2017). Inhibitory substances production by Lactobacillus plantarum ST16Pa cultured in hydrolyzed cheese whey supplemented with soybean flour and their antimicrobial efficiency as biopreservatives on fresh chicken meat. Food Research International, 99, 762-769.
-
Hayaloğlu, A. A. (2008). Türkiye’nin peynirleri – Genel bir perspektif. Türkiye 10. Gıda Kongresi; 21-23 Mayıs 2008, Erzurum.
-
Niemira, B. A. (2012) Cold Plasma Decontamination of Foods. Annual Reviews of Food Science and Technology, 3, 125-142.
-
Silva, C. C. G., Silva S. P. M., & Ribeiro, S. (2019). Application of Bacteriocins and Protective Cultures in Dairy Food Preservation. Frontiers in Microbiology, (9)594.
-
Primavilla, S., Roila, R., Rocchegiani, E., Giuliana Blasi, G., Petruzzelli, A., Gabucci, C., Ottaviani, D., Di Lullo,S., Branciari, R., & Valiani, A. (2023). Assessment of the Microbiological Safety and Hygiene of Raw and Thermally Treated Milk Cheeses Marketed in Central Italy between 2013 and 2020. Life, (13),2324.
-
Hill, A., & Ferrer, M. A. (2021). Cheese Making Technology E-Book.
-
Aran, N. (1998). Gıda Güvenliği Sağlanmasında HACCP Yaklaşımı. Gıda Teknolojisi, 3(5), 66-72.
-
Bas, M., Yuksel, M. & Cavusoglu, T. (2007). Difficulties and barriers for the implementing of HACCP and food safety systems in food businesses in Turkey. Food Control, 18, 124–130.
-
Carracosa, C., Millan, R., Saavedra, P., Jaber, R., J., Raposo, A., & Sanjuan, E. (2016). Identification of the risk factors associated with cheese production to implement the hazard analysis and critical control points (HACCP) system on cheese farms. Journal Dairy Science, 99, 2606-2616.
-
Mızrak Özfırat, P. (2014). Bulanık önceli̇klendi̇rme metodu ve hata türü ve etki̇leri anali̇zi̇ni bi̇rleşti̇ren yeni̇ bi̇r ri̇sk anali̇zi̇ yöntemi̇. Gazi Üniversitesi Mühendislik-Mimarlık Fakültesi Dergisi, 29(4), 755–768.
-
Chang, C. L., Wei, C. C., & Lee, Y. H. (1999). Failure mode and effects analysis using fuzzy method and grey theory. Kybernetes, 28(9), 1072–1080.
-
Ng, W. C., Teh, S. Y., Low, H. C., & Teoh, P. C. (2017). The integration of FMEA with other problem solving tools: A review of enhancement opportunities. Journal of Physics: Conference Series, 890(1).
-
Kahraman, C., Kaya, I., & Şenvar, Ö. (2013). Healthcare failure mode and effects analysis under fuzziness. Human and Ecological Risk Assessment, 19(2), 538–552.
-
Atanassov, K. T. (1986). Intuitionistic fuzzy sets. Fuzzy Sets and Systems, 20(1), 87–96.
-
Xu, Z., & Yager, R. R. (2006). Some geometric aggregation operators based on intuitionistic fuzzy sets. International Journal of General Systems, 35(4), 417–433.
-
Stamatis, D. H. (2003). Failure Mode and Effect Analysis: FMEA from Theory to Execution. ASQ Quality Press.
-
Ünlükal, C., Şenel, M., & Şenel, B. (2018). Risk assessment with failure mode and effects analysis and grey relational analysis method in plastic injection process. ITM Web of Conferences, 22, 01023.
-
Hwang, C. L., & Yoon, K. (1981). Multiple Attribute Decision Making: Methods and Applications. Springer-Verlag.
-
Liu, H. C., Liu, L., & Liu, N. (2013). Risk evaluation approaches in failure mode and effects analysis: A literature review. Expert Systems with Applications, 40(2), 828–838.
-
Atanassov, K. T. (1999). Intuitionistic Fuzzy Sets: Theory and Applications. Springer.
-
Xu, Z. (2007). Intuitionistic fuzzy aggregation operators. IEEE Transactions on Fuzzy Systems, 15(6), 1179–1187.
-
Kahraman, C., Öztayşi, B., & Çevik Onar, S. (2020). An Integrated Intuitionistic Fuzzy AHP and TOPSIS Approach to Evaluation of Outsource Manufacturers. Journal of Intelligent Systems, 29(1), 283-297.
-
Kutlu, A. C., & Ekmekçioğlu, M. (2012). Fuzzy failure modes and effects analysis by using fuzzy TOPSIS-based fuzzy AHP. Expert Systems with Applications, 39, 61–67.
-
Sayyadi Tooranloo, H., Ayatollah, A. S., & Alboghobish, S. (2018). Evaluating knowledge management failure factors using intuitionistic fuzzy FMEA approach. Knowledge and Information Systems, 57(1), 183–205.
-
Sayyadi Tooranloo, H., & Ayatollah, A. S. (2016). A model for failure mode and effects analysis based on intuitionistic fuzzy approach. Applied Soft Computing Journal, 49, 238–247.
-
Verraes, C., Vlaemynck, G., Van Weyenberg, S., De Zutter, L., Daube, G., Sindic, M., … Herman, L. (2015). A review of the microbiological hazards of dairy products made from raw milk. International Dairy Journal, 50, 32–44.
-
Costa, L. V., Gebara, C., Zacaroni, O. d. F., Freitas, N. E., Silva, A. N. d., Prado, C. S., Nunes, I. A., Cavicchioli, V. Q., Duarte, F. O. S., Lage, M. E., Alencar, F. R. d., Machado, B. A. S., Hodel, K. V. S., & Minafra, C. (2024). Antibiotic Residues in Raw Cow’s Milk: A Systematic Review of the Last Decade. Foods, 13(23), 3758.
-
Suherman, S., Janitra, A. A., Budhiary, K. N. S., Pratiwi, W. Z., & Idris, F. A. (2021). Review on hazard analysis and critical control point (HACCP) in the dairy product: Cheese. IOP Conference Series: Materials Science and Engineering, 1053, 012081.
-
Aydemir, O., & Kurt, A. (2020). Farklı pastörizasyon koşullarının beyaz peynirin reolojik, tekstürel ve duyusal özelliklerine etkisi. Gıda, 45(6), 1083-1096.
-
Zerenler, M., & Karaboğa, K. (2014). Müşteri memnuniyetinin sağlanmasında hataların önlenmesine yönelik üretim odaklı bir bakış açısı: Poka-Yoke sistemleri. Selçuk Üniversitesi Sosyal Bilimler Enstitüsü Dergisi, Dr. Mehmet YILDIZ Özel Sayısı, 263–276.
-
Lee, J. C., Daraba, A., Voidarou, C., Rozos, G., Enshasy, H. A. E., & Varzakas, T. (2021). Implementation of Food Safety Management Systems along with Other Management Tools (HAZOP, FMEA, Ishikawa, Pareto). The Case Study of Listeria monocytogenes and Correlation with Microbiological Criteria. Foods, 10(9), 2169.