AISI 904L Süper Dubleks Paslanmaz Çeliğin Tornalanmasında MMY, hBN ve N2 Soğutma/Yağlama Koşullarının Performans Değerlendirmesi

Yıl 2022, Cilt: 6 Sayı: 1, 103 - 110, 28.06.2022

Şenol Şirin

https://doi.org/10.46460/ijiea.1064021

Cited By: 2

Öz

Bu çalışmada ekolojik farklı soğutma/yağlama koşullarının performansları değerlendirilmiştir. AISI 904L süper dubleks paslanmaz çeliği bu amaçla, kuru, minimum miktarda yağlama (MMY), kriyojenik soğutma (N2), hegzagonal bor nitrür katkılı nanoakışkan (hBN), MMY/N2 hibrit ve hBN/N2 hibrit koşulları altında tornalanmıştır. Tornalama deneylerinde parametre olarak iki farklı kesme hızı (120 ve 180 m/dak), sabit ilerleme (0,15 mm/dev) ve sabit kesme derinliği (0,5 mm) seçilmiştir. PVD kaplamalı sementit karbür kesici takımların kullanıldığı deneysel çalışmada performans kriteri olarak; yüzey pürüzlülüğü ve topografya, kesme sıcaklığı, titreşim, takım aşınması ve ömrü tercih edilmiştir. Deneysel çalışma sonunda elde edilen verilerle, kesme sıcaklığında en iyi performansı N2 koşulu gösterirken, diğer tüm sonuçlarda en iyi performansı hBN/N2 soğutma/yağlama koşulu göstermiştir.

Anahtar Kelimeler

hBN nanoakışkanı, N2 soğutma, Titreşim, Yüzey topografyası

Performance Evaluation of MQL, hBN and N2 Lubrication/Cooling Conditions When Turning of AISI 904L Super Duplex Stainless Steel

Öz

In this study, the performances of ecologically different cooling/lubrication conditions were evaluated. For this purpose, AISI 904L super duplex stainless steel was turned under dry, minimum quantity lubrication (MQL), cryogenic cooling (N2), hexagonal boron nitride doped nanofluid (hBN), MQL/N2 hybrid and hBN/N2 hybrid conditions. In the turning experiments, two different cutting speeds (120 and 180 m/min), constant feed (0.15 mm/rev) and constant cutting depth (0.5 mm) were selected as cutting parameters. In the experimental study, surface roughness and topography, cutting temperature, vibration, tool wear are selected as a performance criteria using PVD coated cemented carbide cutting tools. With the data obtained at the end of the experimental study, while the N2 condition showed the best performance at the cutting temperature, the hBN/N2 cooling/lubrication condition showed the best performance in all other results.

Anahtar Kelimeler

hBN nanofluid, N2 cooling, Surface topography, Turning of AISI 904L, Vibration

Kaynakça

• [1] O’Sullivan, D., & Cotterell, M. (2002). Machinability of austenitic stainless steel SS303. Journal of Materials Processing Technology, 124(1–2), 153–159.
• [2] Şirin, Ş., & Kıvak, T. (2019). Performances of different eco-friendly nanofluid lubricants in the milling of Inconel X-750 superalloy. Tribology International, 137, 180–192.
• [3] Anandan, V., Naresh Babu, M., Vetrivel S.M., Yildirim, C. V., & Dinesh Babu, M. (2021). Influence of graphene nanofluid on various environmental factors during turning of M42 steel. Journal of Manufacturing Processes, 68, 90–103.
• [4] Yıldırım, Ç. V., Kıvak, T., Erzincanlı, F., Uygur, İ., & Sarıkaya, M. (2017). Optimization of MQL Parameters Using the Taguchi Method in Milling of Waspaloy. Gazi University Journal of Science, 30(2), 173–186.
• [5] Yıldırım, Ç. V., Kıvak, T., & Erzincanlı, F. (2019). Influence of Different Cooling Methods on Tool Life, Wear Mechanisms and Surface Roughness in the Milling of Nickel-Based Waspaloy with WC Tools. Arabian Journal for Science and Engineering, 44(9), 7979–7995.
• [6] Nouioua, M., Yallese, M. A., Khettabi, R., Belhadi, S., Bouhalais, M. L., & Girardin, F. (2017). Investigation of the performance of the MQL, dry, and wet turning by response surface methodology (RSM) and artificial neural network (ANN). The International Journal of Advanced Manufacturing Technology 2017 93:5, 93(5), 2485–2504.
• [7] Elbah, M., Laouici, H., Benlahmidi, S., Nouioua, M., & Yallese, M. (2019). Comparative assessment of machining environments (dry, wet and MQL) in hard turning of AISI 4140 steel with CC6050 tools. International Journal of Advanced Manufacturing Technology, 105(5–6), 2581–2597.
• [8] Masoudi, S., Mohammad, E. J., Farshid, J., & Seyed, M. A. (2019). Comparison the effect of MQL, wet and dry turning on surface topography, cylindricity tolerance and sustainability. International Journal of Precision Engineering and Manufacturing-Green Technology, 1–13.
• [9] Sarıkaya, M., Şirin, Ş., Yıldırım, Ç. V., Kıvak, T., & Gupta, M. K. (2021). Performance evaluation of whisker-reinforced ceramic tools under nano-sized solid lubricants assisted MQL turning of Co-based Haynes 25 superalloy. Ceramics International, 47(11), 15542–15560.
• [10] Yücel, A., Yıldırım, Ç. V., Sarıkaya, M., Şirin, Ş., Kıvak, T., Gupta, M. K., & Tomaz, Í. V. (2021). Influence of MoS2 based nanofluid-MQL on tribological and machining characteristics in turning of AA 2024 T3 aluminum alloy. Journal of Materials Research and Technology, 15, 1688–1704.
• [11] Touggui, Y., Uysal, A., Emiroglu, U., Belhadi, S., & Temmar, M. (2021). Evaluation of MQL performances using various nanofluids in turning of AISI 304 stainless steel. International Journal of Advanced Manufacturing Technology, 115(11–12), 3983–3997.
• [12] Babu, M. N., Anandan, V., Muthukrishnan, N., & Gajendiran, M. (2018). Experimental process to evaluate the minimum quantity lubrication technique using copper nanofluids in turning process. International Journal of Machining and Machinability of Materials, 20(6), 497–512.
• [13] Yıldırım, Ç. V., Şirin, Ş., & Kıvak, T. (2019). Waspaloy Süper Alaşımının Frezelenmesinde Nanopartikül Katkılı Yağlamanın Takım Aşınması Üzerindeki Etkisinin Araştırılması. Düzce Üniversitesi Bilim ve Teknoloji Dergisi, 7(1), 466–476.
• [14] Iturbe, A., Hormaetxe, E., Garay, A., & Arrazola, P. J. (2016). Surface integrity analysis when machining Inconel 718 with conventional and cryogenic cooling. Procedia CIRP, 45, 67–70.
• [15] Yıldırım, Ç.V. (2020). Investigation of hard turning performance of eco-friendly cooling strategies: Cryogenic cooling and nanofluid based MQL. Tribology International, 144, 106127.
• [16] Şirin, E., & Şirin, Ş. (2021). Investigation of the performance of ecological cooling/lubrication methods in the milling of AISI 316L stainless steel. Manufacturing Technologies and Applications, 2(1), 75–84.
• [17] Yıldırım, Ç. V. (2019). Experimental comparison of the performance of nanofluids, cryogenic and hybrid cooling in turning of Inconel 625. Tribology International, 137, 366–378.
• [18] Gupta, M. K., Song, Q., Liu, Z., Sarikaya, M., Jamil, M., Mia, M., Kushvaha, V., Singla, A. K., & Li, Z. (2020). Ecological, economical and technological perspectives based sustainability assessment in hybrid-cooling assisted machining of Ti-6Al-4 V alloy. Sustainable Materials and Technologies, 26, e00218.
• [19] Shokrani, A., Al-Samarrai, I., & Newman, S. T. (2019). Hybrid cryogenic MQL for improving tool life in machining of Ti-6Al-4V titanium alloy. Journal of Manufacturing Processes, 43, 229–243.
• [20] 4287:1997, I. (1997). Geometrical Product Specifications (GPS)-Surface texture: profile method-terms, definitions and surface texture parameters. International Organization for Standardization.
• [21] Yıldırım, Ç. V., Sarıkaya, M., Kıvak, T., & Şirin, Ş. (2019). The effect of addition of hBN nanoparticles to nanofluid-MQL on tool wear patterns, tool life, roughness and temperature in turning of Ni-based Inconel 625. Tribology International, 134, 443–456.
• [22] Akincioğlu, S., & Şirin, Ş. (2021). Evaluation of the tribological performance of the green hBN nanofluid on the friction characteristics of AISI 316L stainless steel. Industrial Lubrication and Tribology, 73(9), 1176–1186.
• [23] Şirin, Ş., Yıldırım, Ç. V., Kıvak, T., & Sarıkaya, M. (2021). Performance of cryogenically treated carbide inserts under sustainable cryo-lubrication assisted milling of Inconel X750 alloy. Sustainable Materials and Technologies, 29, e00314. [24] Şirin, E., Kıvak, T., & Yıldırım, Ç. V. (2021). Effects of mono/hybrid nanofluid strategies and surfactants on machining performance in the drilling of Hastelloy X. Tribology International, 157, 106894.
• [25] Chuangwen, X., Jianming, D., Yuzhen, C., Huaiyuan, L., Zhicheng, S., & Jing, X. (2018). The relationships between cutting parameters, tool wear, cutting force and vibration. Research Article Advances in Mechanical Engineering, 10(1), 1–14.
• [26] Yıldırım, Çağrı Vakkas, Kıvak, T., Sarıkaya, M., & Şirin, Ş. (2020). Evaluation of tool wear, surface roughness/topography and chip morphology when machining of Ni-based alloy 625 under MQL, cryogenic cooling and CryoMQL. Journal of Materials Research and Technology, 9(2), 2079–2092.