INVESTIGATION OF TOOL WEAR AND THRUST FORCE IN DRILLING AISI 316 AUSTENITIC STAINLESS STEEL USING ELECTROPHORESIS METHOD

Yıl 2024, Cilt: 8 Sayı: 2, 82 - 88, 31.12.2024

Aybars Mahmat

https://doi.org/10.46460/ijiea.1489544

Öz

Cutting tool costs are an important component of machining. For this reason, improving machining methods in machining affects the life of the cutting tool. Recently, various machining methods have been used to extend tool life by reducing cutting tool wear. One of these methods is electrophoresis-assisted processing. Electrophoresis-assisted machining is a non-traditional machining method created by the impact of abrasive nanoparticles on the machining area with the help of the generated electric field. Electrophoresis-assisted machining increases the machinability of difficult-to-machine materials with high strength and hardness properties compared to traditional machining methods. In this study, the impacts of various cutting parameters on the drilling performance of AISI 316 L stainless steel material were searched using electrophoresis-assisted drilling (EAD) and conventional drilling (CD) methods. In the study, SiC powder was used as nanoparticles in the solution obtained to create the electric field. Within the scope of the experiments, the effects of different machining methods, cutting speeds and feed rates on thrust forces and cutting tool wear values were experimentally examined. As a result of the investigations, the cutting tool wear and thrust cutting force obtained with EAD are better than CM. Increasing feed rate and cutting speed increased cutting tool wear in both machining methods. It has been determined that the thrust force decreases as the cutting speed increases, while it increases as the feed rate increases.Keywords: Electrophoresis, drilling, cutting force, tool wear, AISI 316

Anahtar Kelimeler

Electrophoresis, drilling, cutting force, tool wear, AISI 316

AISI 316 ÖSTENİTİK PASLANMAZ ÇELİĞİN ELEKTROFOREZ YÖNTEMİYLE DELİNMESİNDE TAKIM AŞINMASI VE İTME KUVVETİNİN İNCELENMESİ

Öz

Kesici takım maliyetleri talaşlı imalat için önemli bir bileşendir. Bu nedenle talaşlı imalatta işleme yöntemlerinin iyileştirilmesi kesici takım ömrüne etki etmektedir. Kesici takım aşınmasını azaltarak takım ömrünün uzatılması için son zamanlarda farklı işleme yöntemleri kullanılmaktadır. Bu yöntemlerden biri de elektroforez destekli işlemedir. Elektroforez destekli işleme oluşturulan elektrik alan yardımıyla aşındırıcı nano partiküllerin işleme alanına etki etmesiyle oluşturulan geleneksel olmayan işleme yöntemidir. Elektroforez destekli işleme, geleneksel işleme yöntemlerine kıyasla yüksek mukavemet ve sertlik özelliklerine sahip, işlenmesi zor malzemelerin işlenebilirliğini artırır. Bu çalışmada AISI 304 paslanmaz çelik malzemesinin elektroforez destekli delme (EDD) ve geleneksel delme (GD) yöntemleri kullanılarak farklı kesme parametrelerinin delik delme performansı üzerine etkileri araştırılmıştır. Çalışmada elektrik alanını oluşturmak elde edilen çözeltide nano partikül olarak SiC toz kullanılmıştır. Deneyler kapsamında farklı işleme yöntemleri, kesme hızları ve ilerleme hızlarının itme kuvvetleri ve kesici takım aşınma değerleri üzerindeki etkileri deneysel olarak incelenmiştir. İncelemeler sonucunda kesici takım aşınması ve itme kuvveti için en iyi sonuçlar EDD ile elde edilmiştir. Kesme hızının ve ilerleme hızının artması her iki işleme yönteminde kesici takım aşınmasını artırmıştır. İtme kuvveti kesme hızı arttıkça azalırken ilerleme hızı arttıkça arttığı tespit edilmiştir.

Anahtar Kelimeler

Elektroforez, delme, kesme kuvveti, takım aşınması, AISI 316

Kaynakça

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