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Optimization of the Effect of Cutting Parameters on the Cutting Force in the Gradual Turning Process by Taguchi Method

Yıl 2020, , 1909 - 1918, 01.09.2020

Oğur İynen , Abidin Şahinoğlu , Mustafa Özdemir , Volkan Yılmaz

https://doi.org/10.21597/jist.697433

Öz

In this experimental study, AISI 4140 steel was subjected to machining experiments on the CNC lathe. The effect of cutting forces (radial force (Fx), tangential force (Fy) and feed force (Fz)) depending on the cutting parameters were investigated experimentally. As cutting parameters, three different cutting speeds (V) (100 m min-1, 140 m min-1 and 180 m min-1), feed rates (f) (0.08 mm rev-1, 0.12 mm rev-1 and 0.16 mm rev-1) and cutting depths (a) (0.5 mm, 0.9 mm and 1.3 mm) were preferred. The experimental design was made according to the Taguchi L9 vertical array. The effects of cutting parameters on cutting forces and contribution rates were analyzed by analysis of variance (ANOVA). The effect levels of cutting parameters on cutting forces were determined using the S/N ratio. Optimum cutting parameters are defined. After ANOVA analysis, it was determined that the feed rate was effective on the radial force and tangential force, while the depth of cut was effective on the feed force. According to the verification experiments, it was seen that the optimization was successfully applied.

Anahtar Kelimeler

AISI 4140 Taguchi cutting forces machinability

Kaynakça

  • Abou-El-Hossein KA, Kadirgama K, Hamdi M, Benyounis KY, 2007. Prediction of cutting force in end-milling operation of modified AISI P20 tool steel, Journal of Materials Processing Technology 182:241-247.
  • Akkurt M, 2004. Talaş kaldırma yöntemleri ve Takım tezgâhları, Birsen Yayın Evi, Istanbul.
  • Aouici H,Yallese MA, Fnides B, Mabrouki T, 2010. Machinability investigation in hard turning of AISI H11 hotwork steel with CBN tool, Mechanika 86:71-77.
  • Aouici H, Yallese MA, Chaoui K, Mabrouki T, Rigal JF, 2012. Analysis of surface roughness and cutting force components in hard turning with CBN tool: prediction model and cutting conditions optimization, Meas. J. Int. Meas. Confed. 45:344–353.
  • Bouacha K, Yallese MA, Mabrouki T, Rigal JF, 2010. Statistical analysis of surface roughness and cutting forces using response surface methodology in hard turning of AISI 52100 bearing steel with CBN tool, Int. Journal of Refractory Metals & Hard Materials 28:349–361.
  • Çakır C, 1999. Modern talaşlı imalatın esasları, Uludağ Üniversitesi Güçlendirme Vakfı Yayınları, Bursa 140: 1-110.
  • Demir B, 2004. Ç4140 çeliğinden çift-fazlı çelik üretilebilirliğinin incelenmesi. Teknoloji Dergisi, 7(1):121-127.
  • Gür AK, Taşkaya S, Özay Ç, 2019. Ramor 500 Çeliğinde Isıl İşlemin Mikroyapı, Mikrosertlik ve Abrasiv Aşınma Direncine Etkisinin Taguchi Metoduyla Değerlendirilmesi, BEÜ Fen Bilimleri Dergisi, 8(3): 1045-1056.
  • Höke G, Şahin İ, Çinici H, Fındık T, 2014. Kriyojenik işlemin SAE 4140 çeliğin mekanik özellikleri üzerine etkisi. Selçuk Teknik-Online Dergi, 13(2):25-37.
  • Jayant A, Kumar V, 2008. Prediction of surface roughness in CNC turning operation using taguchi design of experiments, Journal of the Institution of Engineers, Production Engineering Division 88:19-25.
  • Karayel B, Nalbant M, 2014. Effects of feedrate, cuttıng speed and cuttıng tools on average surface roughness, tool life and wear in turnıng of AISI 4140 material. Electronic Journal of Machine Technologies, 11:11-26.
  • Kesti E, (2009). Ç - 4140 Çeliğinin, Mikro Yapı Ve Mekanik Özelliklerine Su Verme Ortamının Etkilerinin Araştırılması. Yüksek Lisans Tezi, Selçuk Üniversitesi Fen Bilimleri Enstitüsü, Makine Mühendisliği Anabilim Dalı, Konya, 99s.
  • Kurt A, Seker U, 2005. The effect of chamfer angle of polycrystalline cubic boron nitride cutting tool on the cutting forces and the tool stresses in finishing hard turning of AISI 52100 steel, Materials and Design 26:351-356.
  • Lalwani DI, Mehta NK, Jain PK, 2008. Experimental investigations of cutting parameters influence on cutting forces and surface roughness in finish hard turning of MDN250 steel, journal of materials processing technology 206:167-179.
  • Meddour I, Yallese MA, Bensouilah H, Khellaf A, Elbah M, 2018. Prediction of surface roughness and cutting forces using RSM, ANN, and NSGA-II in finish turning of AISI 4140 hardened steel with mixed ceramic tool. Int. J. Adv. Manuf. Technol. 97(5–8):1931–1949.
  • Neşeli S, Asıltürk İ, Yaldız S, Saglam H, 2012. Tornalama İşleminde Cevap Yüzey Metodu ile Kesme Kuvvetlerinin Kesme Parametrelerine Bağlı Olarak Modellenmesi. 3. Ulusal Talaşlı İmalat Sempozyumu, Ankara.
  • Özçatalbaş Y, 2002. The Effects of Tool Wear and Mechanıcal Propertıes of Workpıece Material on Surface Roughness and Cuttıng Forces, Journal of Polytechnic 4:47-52.
  • Özdemir M, 2019. Optimization with Taguchi Method of Influences on Surface Roughness of Cutting Parameters in CNC Turning Processing, Mechanika 25:397-405.
  • Özel T, Hsu TK, Zeren E, 2005. Effects of cutting edge geometry, workpiece hardness, feed rate and cutting speed on surface roughness and forces in finish turning of hardened AISI H13 steel, Int J Adv Manuf Technol 25:262–269.
  • Panzera TH, Souza PR, Rubio JCC, Abrao AM, Mansur TR, 2012. Development of a three-component dynamometer to measure turning force, The International Journal of Advanced Manufacturing Technology 62:913-922.
  • Rao, D. C. J., Rao, D. D. N. and Srihari, P. (2013). Influence of cutting parameters on on cutting force and surface finish in turning operation. International Conference On Design and Manufacturing 64:1405-1415.
  • Ross PJ, 1988. Taguchi Techniques for Quality Engineering, Mc-Graw-Hill, New York.
  • Savas V, Ozay C, Ballikaya H, 2016. Experimental investigation of cutting parameters in machining of 100Cr6 with tangential turn-milling method. Adv. Manuf., 4(1): 97–104.
  • Suresh R, Basavarajappa S, Gaitonde VN, Samuel GL, 2012. Machinability investigations on hardened AISI 4340 steel using coated carbide insert, Int. J. Refract. Metals Hard Mater. 33:75–86.
  • Taşliyan A, Acarer M, Şeker U, Gökkaya H, Demir B, 2007. Inconel 718 Süper Alaşımının İşlenmesinde Kesme Parametrelerinin Kesme Kuvveti Üzerindeki Etkisi. Gazi Üniversitesi Mühendislik-Mimarlık Fakültesi Dergisi 22(1):1-5.

Optimization of the Effect of Cutting Parameters on the Cutting Force in the Gradual Turning Process by Taguchi Method

Yıl 2020, , 1909 - 1918, 01.09.2020

Oğur İynen , Abidin Şahinoğlu , Mustafa Özdemir , Volkan Yılmaz

https://doi.org/10.21597/jist.697433

Öz

In this experimental study, AISI 4140 steel was subjected to machining experiments on the CNC lathe. The effect of cutting forces (radial force (Fx), tangential force (Fy) and feed force (Fz)) depending on the cutting parameters were investigated experimentally. As cutting parameters, three different cutting speeds (V) (100 m min-1, 140 m min-1 and 180 m min-1), feed rates (f) (0.08 mm rev-1, 0.12 mm rev-1 and 0.16 mm rev-1) and cutting depths (a) (0.5 mm, 0.9 mm and 1.3 mm) were preferred. The experimental design was made according to the Taguchi L9 vertical array. The effects of cutting parameters on cutting forces and contribution rates were analyzed by analysis of variance (ANOVA). The effect levels of cutting parameters on cutting forces were determined using the S/N ratio. Optimum cutting parameters are defined. After ANOVA analysis, it was determined that the feed rate was effective on the radial force and tangential force, while the depth of cut was effective on the feed force. According to the verification experiments, it was seen that the optimization was successfully applied.

Anahtar Kelimeler

AISI 4140 Taguchi cutting forces machinability

Kaynakça

  • Abou-El-Hossein KA, Kadirgama K, Hamdi M, Benyounis KY, 2007. Prediction of cutting force in end-milling operation of modified AISI P20 tool steel, Journal of Materials Processing Technology 182:241-247.
  • Akkurt M, 2004. Talaş kaldırma yöntemleri ve Takım tezgâhları, Birsen Yayın Evi, Istanbul.
  • Aouici H,Yallese MA, Fnides B, Mabrouki T, 2010. Machinability investigation in hard turning of AISI H11 hotwork steel with CBN tool, Mechanika 86:71-77.
  • Aouici H, Yallese MA, Chaoui K, Mabrouki T, Rigal JF, 2012. Analysis of surface roughness and cutting force components in hard turning with CBN tool: prediction model and cutting conditions optimization, Meas. J. Int. Meas. Confed. 45:344–353.
  • Bouacha K, Yallese MA, Mabrouki T, Rigal JF, 2010. Statistical analysis of surface roughness and cutting forces using response surface methodology in hard turning of AISI 52100 bearing steel with CBN tool, Int. Journal of Refractory Metals & Hard Materials 28:349–361.
  • Çakır C, 1999. Modern talaşlı imalatın esasları, Uludağ Üniversitesi Güçlendirme Vakfı Yayınları, Bursa 140: 1-110.
  • Demir B, 2004. Ç4140 çeliğinden çift-fazlı çelik üretilebilirliğinin incelenmesi. Teknoloji Dergisi, 7(1):121-127.
  • Gür AK, Taşkaya S, Özay Ç, 2019. Ramor 500 Çeliğinde Isıl İşlemin Mikroyapı, Mikrosertlik ve Abrasiv Aşınma Direncine Etkisinin Taguchi Metoduyla Değerlendirilmesi, BEÜ Fen Bilimleri Dergisi, 8(3): 1045-1056.
  • Höke G, Şahin İ, Çinici H, Fındık T, 2014. Kriyojenik işlemin SAE 4140 çeliğin mekanik özellikleri üzerine etkisi. Selçuk Teknik-Online Dergi, 13(2):25-37.
  • Jayant A, Kumar V, 2008. Prediction of surface roughness in CNC turning operation using taguchi design of experiments, Journal of the Institution of Engineers, Production Engineering Division 88:19-25.
  • Karayel B, Nalbant M, 2014. Effects of feedrate, cuttıng speed and cuttıng tools on average surface roughness, tool life and wear in turnıng of AISI 4140 material. Electronic Journal of Machine Technologies, 11:11-26.
  • Kesti E, (2009). Ç - 4140 Çeliğinin, Mikro Yapı Ve Mekanik Özelliklerine Su Verme Ortamının Etkilerinin Araştırılması. Yüksek Lisans Tezi, Selçuk Üniversitesi Fen Bilimleri Enstitüsü, Makine Mühendisliği Anabilim Dalı, Konya, 99s.
  • Kurt A, Seker U, 2005. The effect of chamfer angle of polycrystalline cubic boron nitride cutting tool on the cutting forces and the tool stresses in finishing hard turning of AISI 52100 steel, Materials and Design 26:351-356.
  • Lalwani DI, Mehta NK, Jain PK, 2008. Experimental investigations of cutting parameters influence on cutting forces and surface roughness in finish hard turning of MDN250 steel, journal of materials processing technology 206:167-179.
  • Meddour I, Yallese MA, Bensouilah H, Khellaf A, Elbah M, 2018. Prediction of surface roughness and cutting forces using RSM, ANN, and NSGA-II in finish turning of AISI 4140 hardened steel with mixed ceramic tool. Int. J. Adv. Manuf. Technol. 97(5–8):1931–1949.
  • Neşeli S, Asıltürk İ, Yaldız S, Saglam H, 2012. Tornalama İşleminde Cevap Yüzey Metodu ile Kesme Kuvvetlerinin Kesme Parametrelerine Bağlı Olarak Modellenmesi. 3. Ulusal Talaşlı İmalat Sempozyumu, Ankara.
  • Özçatalbaş Y, 2002. The Effects of Tool Wear and Mechanıcal Propertıes of Workpıece Material on Surface Roughness and Cuttıng Forces, Journal of Polytechnic 4:47-52.
  • Özdemir M, 2019. Optimization with Taguchi Method of Influences on Surface Roughness of Cutting Parameters in CNC Turning Processing, Mechanika 25:397-405.
  • Özel T, Hsu TK, Zeren E, 2005. Effects of cutting edge geometry, workpiece hardness, feed rate and cutting speed on surface roughness and forces in finish turning of hardened AISI H13 steel, Int J Adv Manuf Technol 25:262–269.
  • Panzera TH, Souza PR, Rubio JCC, Abrao AM, Mansur TR, 2012. Development of a three-component dynamometer to measure turning force, The International Journal of Advanced Manufacturing Technology 62:913-922.
  • Rao, D. C. J., Rao, D. D. N. and Srihari, P. (2013). Influence of cutting parameters on on cutting force and surface finish in turning operation. International Conference On Design and Manufacturing 64:1405-1415.
  • Ross PJ, 1988. Taguchi Techniques for Quality Engineering, Mc-Graw-Hill, New York.
  • Savas V, Ozay C, Ballikaya H, 2016. Experimental investigation of cutting parameters in machining of 100Cr6 with tangential turn-milling method. Adv. Manuf., 4(1): 97–104.
  • Suresh R, Basavarajappa S, Gaitonde VN, Samuel GL, 2012. Machinability investigations on hardened AISI 4340 steel using coated carbide insert, Int. J. Refract. Metals Hard Mater. 33:75–86.
  • Taşliyan A, Acarer M, Şeker U, Gökkaya H, Demir B, 2007. Inconel 718 Süper Alaşımının İşlenmesinde Kesme Parametrelerinin Kesme Kuvveti Üzerindeki Etkisi. Gazi Üniversitesi Mühendislik-Mimarlık Fakültesi Dergisi 22(1):1-5.
Toplam 25 adet kaynakça vardır.

Ayrıntılar

Birincil Dil İngilizce
Konular Makine Mühendisliği
Bölüm Makina Mühendisliği / Mechanical Engineering
Yazarlar

Oğur İynen 0000-0003-1096-1836

Abidin Şahinoğlu 0000-0003-0040-442X

Mustafa Özdemir 0000-0002-7340-0940

Volkan Yılmaz 0000-0002-8937-6527

Yayımlanma Tarihi 1 Eylül 2020
Gönderilme Tarihi 2 Mart 2020
Kabul Tarihi 1 Mayıs 2020
Yayımlandığı Sayı Yıl 2020

Kaynak Göster

APA İynen, O., Şahinoğlu, A., Özdemir, M., Yılmaz, V. (2020). Optimization of the Effect of Cutting Parameters on the Cutting Force in the Gradual Turning Process by Taguchi Method. Journal of the Institute of Science and Technology, 10(3), 1909-1918. https://doi.org/10.21597/jist.697433
AMA İynen O, Şahinoğlu A, Özdemir M, Yılmaz V. Optimization of the Effect of Cutting Parameters on the Cutting Force in the Gradual Turning Process by Taguchi Method. Iğdır Üniv. Fen Bil Enst. Der. Eylül 2020;10(3):1909-1918. doi:10.21597/jist.697433
Chicago İynen, Oğur, Abidin Şahinoğlu, Mustafa Özdemir, ve Volkan Yılmaz. “Optimization of the Effect of Cutting Parameters on the Cutting Force in the Gradual Turning Process by Taguchi Method”. Journal of the Institute of Science and Technology 10, sy. 3 (Eylül 2020): 1909-18. https://doi.org/10.21597/jist.697433.
EndNote İynen O, Şahinoğlu A, Özdemir M, Yılmaz V (01 Eylül 2020) Optimization of the Effect of Cutting Parameters on the Cutting Force in the Gradual Turning Process by Taguchi Method. Journal of the Institute of Science and Technology 10 3 1909–1918.
IEEE O. İynen, A. Şahinoğlu, M. Özdemir, ve V. Yılmaz, “Optimization of the Effect of Cutting Parameters on the Cutting Force in the Gradual Turning Process by Taguchi Method”, Iğdır Üniv. Fen Bil Enst. Der., c. 10, sy. 3, ss. 1909–1918, 2020, doi: 10.21597/jist.697433.
ISNAD İynen, Oğur vd. “Optimization of the Effect of Cutting Parameters on the Cutting Force in the Gradual Turning Process by Taguchi Method”. Journal of the Institute of Science and Technology 10/3 (Eylül 2020), 1909-1918. https://doi.org/10.21597/jist.697433.
JAMA İynen O, Şahinoğlu A, Özdemir M, Yılmaz V. Optimization of the Effect of Cutting Parameters on the Cutting Force in the Gradual Turning Process by Taguchi Method. Iğdır Üniv. Fen Bil Enst. Der. 2020;10:1909–1918.
MLA İynen, Oğur vd. “Optimization of the Effect of Cutting Parameters on the Cutting Force in the Gradual Turning Process by Taguchi Method”. Journal of the Institute of Science and Technology, c. 10, sy. 3, 2020, ss. 1909-18, doi:10.21597/jist.697433.
Vancouver İynen O, Şahinoğlu A, Özdemir M, Yılmaz V. Optimization of the Effect of Cutting Parameters on the Cutting Force in the Gradual Turning Process by Taguchi Method. Iğdır Üniv. Fen Bil Enst. Der. 2020;10(3):1909-18.