Araştırma Makalesi
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Erken Tamamlanma, Gecikme ve Teslim Tarihinin Cezalandırıldığı Durumda Proses Planlama ve Çizelgelemenin WNOPPT Ağırlıklı Teslim Tarihi Belirleme ile Entegrasyonu

Yıl 2018, Cilt: 1 Sayı: 1, 16 - 25, 01.09.2018
https://doi.org/10.38016/jista.433085

Öz

Proses planlama, çizelgeleme ve teslim tarihi belirleme üç
önemli imalat fonksiyonudur. Literatüre göre proses planlama ve çizelgelemenin
entegrasyonu ve teslim tarihi belirlemeli çizelgeleme üzerine çok sayıda
çalışma vardır. Fakat bu üç fonksiyonun entegre edildiği çalışmalar azdır.
Literatüre göre teslim tarihleri müşteri ağırlıklarını hesaba katmadan verilmektedir.
Bu çalışmada üç fonksiyon entegre edilmiş ve teslim tarihleri müşteri önemi
hesaba katılarak verilmiştir. Sekiz atölye çalışılmıştır. Bu üç fonksiyonun
farklı entegrasyon seviyeleri test edilmiş, birbirleriyle karşılaştırılmıştır.
Genetik arama ve rassal aramadan oluşan iki arama tekniği kullanılmış ve
sonuçları sıradan çözümlerle karşılaştırılmıştır. Entegrasyon seviyesi arttıkça
sonuçlar daha iyi olmuş, arama teknikleri sıradan çözümlere göre daha iyi
sonuçlar vermiş ve genetik arama rassal aramadan üstün çıkmıştır.

Kaynakça

  • Adamopoulos, G.I., Pappis, C.P., 1998. Scheduling under a common due-data on parallel unrelated machines. Eur. J. Oper. Res. 105, 494–501.
  • Biskup, D., Jahnke, H., 2001. Common due date assignment for scheduling on a single machine with jointly reducible processing times. Int. J. Prod. Econ. 69, 317–322.
  • Brandimarte, P., 1999. Exploiting process plan flexibility in production scheduling: A multi-objective approach. Eur. J. Oper. Res. 114, 59–71.
  • Ceven, E., Demir, H.I., 2007. Benefits of Integrating Due-Date Assignment with Process Planning and Scheduling (Master of Science Thesis). Sakarya University.Chen, Q.M., Khoshnevis, B., 1993. Scheduling with flexible process plans. Prod. Plan. Control 4, 333–343.
  • Cheng, T.C.E., Chen, Z.-L., Shakhlevich, N.V., 2002. Common due date assignment and scheduling with ready times. Comput. Oper. Res. 29, 1957–1967.
  • Cheng, T.C.E., Kovalyov, M.Y., 1999. Complexity of parallel machine scheduling with processing-plus-wait due dates to minimize maximum absolute lateness. Eur. J. Oper. Res. 114, 403–410.
  • Demir, H.I., Taskin, H., 2005. Integrated Process Planning, Scheduling and Due-Date Assignment (PhD Thesis). Sakarya University.
  • Demir, H.I., Taskin, H., Cakar, T., 2004. Integrated process planning, scheduling and due-date assignment. Presented at the International Intelligent Manufacturing Systems, Sakarya, Turkey, pp. 1165–1175.
  • Demir, H.I., Uygun, O., Cil, I., Ipek, M., Sari, M., 2015. Process Planning and Scheduling with SLK Due-Date Assignment where Earliness, Tardiness and Due-Dates are Punished. J. Ind. Intell. Inf. 3, 173–180.
  • Gordon, V., Kubiak, W., 1998. Single machine scheduling with release and due date assignment to minimize the weighted number of late jobs. Inf. Process. Lett. 68, 153–159.
  • Gordon, V., Proth, J.-M., Chu, C., 2002. A survey of the state-of-the-art of common due date assignment and scheduling research. Eur. J. Oper. Res. 139, 1–25.
  • Gordon, V.S., Strusevich, V.A., 2009. Single machine scheduling and due date assignment with positionally dependent processing times. Eur. J. Oper. Res. 198, 57–62.
  • Hutchison, J., Leong, K., Snyder, D., Ward, P., 1991. Scheduling approaches for random job shop flexible manufacturing systems. Int. J. Prod. Res. 29, 1053–1067.
  • Khoshnevis, B., Chen, Q.M., 1991. Integration of process planning and scheduling functions. J. Intell. Manuf. 2, 165–175.
  • Kim, K.-H., Egbelu, P.J., 1999. Scheduling in a production environment with multiple process plans per job. Int. J. Prod. Res. 37, 2725–2753.
  • Kim, Y.K., Park, K., Ko, J., 2003. A symbiotic evolutionary algorithm for the integration of process planning and job shop scheduling. Comput. Oper. Res. 30, 1151–1171.
  • Kumar, M., Rajotia, S., 2005. Integration of process planning and scheduling in a job shop environment. Int. J. Adv. Manuf. Technol. 28, 109–116.
  • Lauff, V., Werner, F., 2004. Scheduling with common due date, earliness and tardiness penalties for multimachine problems: A survey. Math. Comput. Model. 40, 637–655.
  • Leung, C.W., Wong, T.N., Mak, K.L., Fung, R.Y.K., 2010. Integrated process planning and scheduling by an agent-based ant colony optimization. Comput. Ind. Eng. 59, 166–180.
  • Li, J., Yuan, X., Lee, E.S., Xu, D., 2011. Setting due dates to minimize the total weighted possibilistic mean value of the weighted earliness–tardiness costs on a single machine. Comput. Math. Appl. 62, 4126–4139.
  • Li, X., Gao, L., Zhang, C., Shao, X., 2010. A review on Integrated Process Planning and Scheduling. Int. J. Manuf. Res. 5, 161–180.
  • Lim, M.K., Zhang, D.Z., 2004. An integrated agent-based approach for responsive control of manufacturing resources. Comput. Ind. Eng., Special Issue on Selected Papers from the 27th. International Conference on Computers and Industrial Engineering, Part 1. 46, 221–232.
  • Moon, C., Lee, Y.H., Jeong, C.S., Yun, Y., 2008. Integrated process planning and scheduling in a supply chain. Comput. Ind. Eng. 54, 1048–1061.
  • Morad, N., Zalzala, A., 1999. Genetic algorithms in integrated process planning and scheduling. J. Intell. Manuf. 10, 169–179.
  • Nearchou, A.C., 2008. A differential evolution approach for the common due date early/tardy job scheduling problem. Comput. Oper. Res. 35, 1329–1343.
  • Panwalkar, S.S., Smith, M.L., Seidmann, A., 1982. Common Due Date Assignment to Minimize Total Penalty for the One Machine Scheduling Problem. Oper. Res. 30, 391–399.
  • Phanden, R.K., Jain, A., Verma, R., 2011. Integration of process planning and scheduling: a state-of-the-art review. Int. J. Comput. Integr. Manuf. 24, 517–534. Tan, W., Khoshnevis, B., 2004. A linearized polynomial mixed integer programming model for the integration of process planning and scheduling. J. Intell. Manuf. 15, 593–605.
  • Tan, W., Khoshnevis, B., 2000. Integration of process planning and scheduling— a review. J. Intell. Manuf. 11, 51–63. Usher, J.M., 2003. Evaluating the impact of alternative plans on manufacturing performance. Comput. Ind. Eng. 45, 585–596.
  • Xia, Y., Chen, B., Yue, J., 2008. Job sequencing and due date assignment in a single machine shop with uncertain processing times. Eur. J. Oper. Res. 184, 63–75.
  • Ying, K.-C., 2008. Minimizing earliness–tardiness penalties for common due date single-machine scheduling problems by a recovering beam search algorithm. Comput. Ind. Eng. 55, 494–502.
  • Zhang, H.-C., Mallur, S., 1994. An integrated model of process planning and production scheduling. Int. J. Comput. Integr. Manuf. 7, 356–364.

Process Planning and Scheduling with WNOPPT Weighted Due-Date Assignment where Earliness, Tardiness and Due-Dates are Penalized

Yıl 2018, Cilt: 1 Sayı: 1, 16 - 25, 01.09.2018
https://doi.org/10.38016/jista.433085

Öz

Process planning, scheduling and due date
assignment are three important manufacturing functions in production system in
which process planning is input to scheduling processes. Because of rigid
process plans, alternative plans are not used that may affect global
performance improvement in a bad way. Besides, scheduling without considering process
plans causes unbalanced machine loadings and leads to several bottlenecks. In
the literature, there are numerous works on process planning and scheduling and
works on scheduling with due date assignment. These three functions are not
integrated much. According to literature,
due dates are assigned without considering weights of the customer. In this
study, these three functions are integrated and due dates are given according
to the importance of the customers. Eight shop floors are studied. Different
levels of integration of these three functions are tested and compared with
each other. Two search techniques used which are genetic search and random
search and results are compared with ordinary solutions. As the level of
integration increased solutions became better and search techniques gave a better
result than ordinary solutions and the genetic search outperformed random
search.

Kaynakça

  • Adamopoulos, G.I., Pappis, C.P., 1998. Scheduling under a common due-data on parallel unrelated machines. Eur. J. Oper. Res. 105, 494–501.
  • Biskup, D., Jahnke, H., 2001. Common due date assignment for scheduling on a single machine with jointly reducible processing times. Int. J. Prod. Econ. 69, 317–322.
  • Brandimarte, P., 1999. Exploiting process plan flexibility in production scheduling: A multi-objective approach. Eur. J. Oper. Res. 114, 59–71.
  • Ceven, E., Demir, H.I., 2007. Benefits of Integrating Due-Date Assignment with Process Planning and Scheduling (Master of Science Thesis). Sakarya University.Chen, Q.M., Khoshnevis, B., 1993. Scheduling with flexible process plans. Prod. Plan. Control 4, 333–343.
  • Cheng, T.C.E., Chen, Z.-L., Shakhlevich, N.V., 2002. Common due date assignment and scheduling with ready times. Comput. Oper. Res. 29, 1957–1967.
  • Cheng, T.C.E., Kovalyov, M.Y., 1999. Complexity of parallel machine scheduling with processing-plus-wait due dates to minimize maximum absolute lateness. Eur. J. Oper. Res. 114, 403–410.
  • Demir, H.I., Taskin, H., 2005. Integrated Process Planning, Scheduling and Due-Date Assignment (PhD Thesis). Sakarya University.
  • Demir, H.I., Taskin, H., Cakar, T., 2004. Integrated process planning, scheduling and due-date assignment. Presented at the International Intelligent Manufacturing Systems, Sakarya, Turkey, pp. 1165–1175.
  • Demir, H.I., Uygun, O., Cil, I., Ipek, M., Sari, M., 2015. Process Planning and Scheduling with SLK Due-Date Assignment where Earliness, Tardiness and Due-Dates are Punished. J. Ind. Intell. Inf. 3, 173–180.
  • Gordon, V., Kubiak, W., 1998. Single machine scheduling with release and due date assignment to minimize the weighted number of late jobs. Inf. Process. Lett. 68, 153–159.
  • Gordon, V., Proth, J.-M., Chu, C., 2002. A survey of the state-of-the-art of common due date assignment and scheduling research. Eur. J. Oper. Res. 139, 1–25.
  • Gordon, V.S., Strusevich, V.A., 2009. Single machine scheduling and due date assignment with positionally dependent processing times. Eur. J. Oper. Res. 198, 57–62.
  • Hutchison, J., Leong, K., Snyder, D., Ward, P., 1991. Scheduling approaches for random job shop flexible manufacturing systems. Int. J. Prod. Res. 29, 1053–1067.
  • Khoshnevis, B., Chen, Q.M., 1991. Integration of process planning and scheduling functions. J. Intell. Manuf. 2, 165–175.
  • Kim, K.-H., Egbelu, P.J., 1999. Scheduling in a production environment with multiple process plans per job. Int. J. Prod. Res. 37, 2725–2753.
  • Kim, Y.K., Park, K., Ko, J., 2003. A symbiotic evolutionary algorithm for the integration of process planning and job shop scheduling. Comput. Oper. Res. 30, 1151–1171.
  • Kumar, M., Rajotia, S., 2005. Integration of process planning and scheduling in a job shop environment. Int. J. Adv. Manuf. Technol. 28, 109–116.
  • Lauff, V., Werner, F., 2004. Scheduling with common due date, earliness and tardiness penalties for multimachine problems: A survey. Math. Comput. Model. 40, 637–655.
  • Leung, C.W., Wong, T.N., Mak, K.L., Fung, R.Y.K., 2010. Integrated process planning and scheduling by an agent-based ant colony optimization. Comput. Ind. Eng. 59, 166–180.
  • Li, J., Yuan, X., Lee, E.S., Xu, D., 2011. Setting due dates to minimize the total weighted possibilistic mean value of the weighted earliness–tardiness costs on a single machine. Comput. Math. Appl. 62, 4126–4139.
  • Li, X., Gao, L., Zhang, C., Shao, X., 2010. A review on Integrated Process Planning and Scheduling. Int. J. Manuf. Res. 5, 161–180.
  • Lim, M.K., Zhang, D.Z., 2004. An integrated agent-based approach for responsive control of manufacturing resources. Comput. Ind. Eng., Special Issue on Selected Papers from the 27th. International Conference on Computers and Industrial Engineering, Part 1. 46, 221–232.
  • Moon, C., Lee, Y.H., Jeong, C.S., Yun, Y., 2008. Integrated process planning and scheduling in a supply chain. Comput. Ind. Eng. 54, 1048–1061.
  • Morad, N., Zalzala, A., 1999. Genetic algorithms in integrated process planning and scheduling. J. Intell. Manuf. 10, 169–179.
  • Nearchou, A.C., 2008. A differential evolution approach for the common due date early/tardy job scheduling problem. Comput. Oper. Res. 35, 1329–1343.
  • Panwalkar, S.S., Smith, M.L., Seidmann, A., 1982. Common Due Date Assignment to Minimize Total Penalty for the One Machine Scheduling Problem. Oper. Res. 30, 391–399.
  • Phanden, R.K., Jain, A., Verma, R., 2011. Integration of process planning and scheduling: a state-of-the-art review. Int. J. Comput. Integr. Manuf. 24, 517–534. Tan, W., Khoshnevis, B., 2004. A linearized polynomial mixed integer programming model for the integration of process planning and scheduling. J. Intell. Manuf. 15, 593–605.
  • Tan, W., Khoshnevis, B., 2000. Integration of process planning and scheduling— a review. J. Intell. Manuf. 11, 51–63. Usher, J.M., 2003. Evaluating the impact of alternative plans on manufacturing performance. Comput. Ind. Eng. 45, 585–596.
  • Xia, Y., Chen, B., Yue, J., 2008. Job sequencing and due date assignment in a single machine shop with uncertain processing times. Eur. J. Oper. Res. 184, 63–75.
  • Ying, K.-C., 2008. Minimizing earliness–tardiness penalties for common due date single-machine scheduling problems by a recovering beam search algorithm. Comput. Ind. Eng. 55, 494–502.
  • Zhang, H.-C., Mallur, S., 1994. An integrated model of process planning and production scheduling. Int. J. Comput. Integr. Manuf. 7, 356–364.
Toplam 31 adet kaynakça vardır.

Ayrıntılar

Birincil Dil İngilizce
Konular Endüstri Mühendisliği
Bölüm Araştırma Makalesi
Yazarlar

Halil İbrahim Demir

Onur Canpolat

Caner Erden

Fuat Şimşir

Yayımlanma Tarihi 1 Eylül 2018
Gönderilme Tarihi 11 Haziran 2018
Yayımlandığı Sayı Yıl 2018 Cilt: 1 Sayı: 1

Kaynak Göster

APA Demir, H. İ., Canpolat, O., Erden, C., Şimşir, F. (2018). Process Planning and Scheduling with WNOPPT Weighted Due-Date Assignment where Earliness, Tardiness and Due-Dates are Penalized. Journal of Intelligent Systems: Theory and Applications, 1(1), 16-25. https://doi.org/10.38016/jista.433085
AMA Demir Hİ, Canpolat O, Erden C, Şimşir F. Process Planning and Scheduling with WNOPPT Weighted Due-Date Assignment where Earliness, Tardiness and Due-Dates are Penalized. jista. Eylül 2018;1(1):16-25. doi:10.38016/jista.433085
Chicago Demir, Halil İbrahim, Onur Canpolat, Caner Erden, ve Fuat Şimşir. “Process Planning and Scheduling With WNOPPT Weighted Due-Date Assignment Where Earliness, Tardiness and Due-Dates Are Penalized”. Journal of Intelligent Systems: Theory and Applications 1, sy. 1 (Eylül 2018): 16-25. https://doi.org/10.38016/jista.433085.
EndNote Demir Hİ, Canpolat O, Erden C, Şimşir F (01 Eylül 2018) Process Planning and Scheduling with WNOPPT Weighted Due-Date Assignment where Earliness, Tardiness and Due-Dates are Penalized. Journal of Intelligent Systems: Theory and Applications 1 1 16–25.
IEEE H. İ. Demir, O. Canpolat, C. Erden, ve F. Şimşir, “Process Planning and Scheduling with WNOPPT Weighted Due-Date Assignment where Earliness, Tardiness and Due-Dates are Penalized”, jista, c. 1, sy. 1, ss. 16–25, 2018, doi: 10.38016/jista.433085.
ISNAD Demir, Halil İbrahim vd. “Process Planning and Scheduling With WNOPPT Weighted Due-Date Assignment Where Earliness, Tardiness and Due-Dates Are Penalized”. Journal of Intelligent Systems: Theory and Applications 1/1 (Eylül 2018), 16-25. https://doi.org/10.38016/jista.433085.
JAMA Demir Hİ, Canpolat O, Erden C, Şimşir F. Process Planning and Scheduling with WNOPPT Weighted Due-Date Assignment where Earliness, Tardiness and Due-Dates are Penalized. jista. 2018;1:16–25.
MLA Demir, Halil İbrahim vd. “Process Planning and Scheduling With WNOPPT Weighted Due-Date Assignment Where Earliness, Tardiness and Due-Dates Are Penalized”. Journal of Intelligent Systems: Theory and Applications, c. 1, sy. 1, 2018, ss. 16-25, doi:10.38016/jista.433085.
Vancouver Demir Hİ, Canpolat O, Erden C, Şimşir F. Process Planning and Scheduling with WNOPPT Weighted Due-Date Assignment where Earliness, Tardiness and Due-Dates are Penalized. jista. 2018;1(1):16-25.

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