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Preparation and Properties of Foamable Ni-GNP/AlSi12 Precursor Materials

Yıl 2024, Cilt: 10 Sayı: 2, 95 - 104, 25.12.2024
https://doi.org/10.55385/kastamonujes.1570731

Öz

In this study, nickel-coated graphene nanoplatelets reinforced AlSi12 precursor materials were produced by powder metallurgy method. For this process, Ni-GNP particles were added to the matrix material AlSi12 powders at different ratios (0%, 0.4%, 0.8% and 1.2% by weight). Then, the mixed powders were cold compressed and extruded at different ratios, and foamable precursor samples with diameters of 6 and 12 mm were produced. Microstructural analyses, density measurements and microhardness tests were carried out to evaluate the effects of Ni-GNPs on the properties of foamable precursor materials. Microstructure and surface analysis of Ni-GNP/AlSi12 precursor materials showed high density, uniform distribution of Ni, localized Si phases and surface oxidation due to reactivity of aluminum. It was revealed that the addition of Ni-GNP led to the formation of Al-Ni intermetallic phases, reduced the Al peak intensity and strengthened the graphene bond with the Al matrix. The relative density increased with increasing extrusion ratio, higher Ni-GNP content decreased the relative density but improved it significantly after extrusion. The maximum hardness was achieved in the precursor materials with the optimum graphene content of 0.4 wt%, while higher amounts led to aggregation, increased porosity and decreased hardness.

Etik Beyan

Ethics committee approval is not required.

Teşekkür

Not appliable

Kaynakça

  • Uzun, A., Asikuzun, E., Gokmen, U., Cinici, H., (2018). Vickers Microhardness Studies on B4C Reinforced/Unreinforced Foamable Aluminium Composites. Transactions of the Indian Institute of Metals. 71:327-337.
  • Ding, X., Qian, H., Su, G., Hu, X., Liu, Y., Peng, G., Wu, Y., (2024). Reinforcement effect of fly ash with different morphologies on aluminum foam prepared via powder metallurgy. Powder Technology. 119944.
  • Zhiqiang, G., Yonglin, G., Guoyin, Z., Xiaoguang, Y., Feng, W., Jinwei, L., (2024). Foaming Behavior of AlMg4Si8 Matrix and Pure Al Matrix Precursors in Closed Cavities with Different TiH2 Addition Levels. International Journal of Metalcasting. 1-16.
  • Yuan, G., Li, Y., Hu, L., Fu, W. (2023). Preparation of shaped aluminum foam parts by investment casting. Journal of Materials Processing Technology. 314:117897.
  • Kumar, M., Singh, R. K. R., Jain, V., (2023). Characterization of mechanical and metallurgical properties of AA6063 foam developed by friction stir precursor deposition technique. Journal of Adhesion Science and Technology, 37(18): 2608-2625.
  • Papantoniou, I. G., & Manolakos, D. E., (2024). Fabrication and characterization of aluminum foam reinforced with nanostructured γ-Al2O3 via friction stir process for enhanced mechanical performance. The International Journal of Advanced Manufacturing Technology. 130(11), 5359-5368.
  • Wang, S., Pu, B., Liu, G., Zhang, X., Sha, J., Zhao, N., Yang, X., (2024). Research on compression-compression fatigue properties of carbon nanotubes reinforced closed-cell aluminum matrix composite foams by reinforcement content design. Engineering Failure Analysis, 159:108117
  • Wang, S., Yang, K., Xie, M., Sha, J., Yang, X., Zhao, N. (2024). Effect of carbon nanotubes content on compressive properties and deformation behaviors of aluminum matrix composite foams. Materials Science and Engineering: A, 898:146391.
  • Gao, Q., Su, X., Feng, Z., Huang, P., Wei, Z., Sun, X., Zu, G. (2024). Preparation, bubbles evolution, and compressive mechanical properties of copper-coated carbon fibers/aluminum foam sandwich panels. Journal of Materials Research and Technology. 30:375-384.
  • Pang, Q., Wu, Z., Hu, Z., (2022). The influence of process parameters on the preparation of closed-cell aluminum foam by friction stir processing. The International Journal of Advanced Manufacturing Technology, 120(3), 2489-2501.
  • Rathore, S., Singh, R. K. R., Khan, K. L. A., (2021). Effect of process parameters on mechanical properties of aluminum composite foam developed by friction stir processing. Proceedings of the Institution of Mechanical Engineers. Part B: Journal of Engineering Manufacture. 235(12), 1892-1903.
  • Guan, R., Wang, Y., Zheng, S., Su, N., Ji, Z., Liu, Z., Chen, B., (2019). Fabrication of aluminum matrix composites reinforced with Ni-coated graphene nanosheets. Materials Science and Engineering: A. 754:437-446.
  • Taşcı, U., Yılmaz, T. A., Karakoç, H., Karabulut, Ş., (2024). Enhancing Wear Resistance and Mechanical Behaviors of AA7020 Alloys Using Hybrid Fe3O4-GNP Reinforcement. Lubricants. 12(6), 215.
  • Kurapova, O. Y., Smirnov, I. V., Solovyeva, E. N., Konakov, Y. V., Lomakina, T. E., Glukharev, A. G., Konakov, V. G., (2022). The Intermetallic Compounds Formation and Mechanical Properties of Composites in The Ni-Al System. Materials Physics & Mechanics. 48(1), 136-146.
  • Surappa, M. K., (2003). Aluminium matrix composites: Challenges and opportunities. Sadhana. 28(1-2), 319-334.
  • Abdel-Rahman, M., El-Sheikh, M. N., (1995). Workability in forging of powder metallurgy compacts. Journal of materials processing technology. 54(1-4), 97-102.
  • Tabandeh-Khorshid, M., Omrani, E., Menezes, P. L., Rohatgi, P. K., (2016). Tribological performance of self-lubricating aluminum matrix nanocomposites: role of graphene nanoplatelets. Engineering science and technology. an international journal, 19(1), 463-469.
  • Şenel, M. C., Gürbüz, M., Koç, E., (2019). Fabrication and characterization of aluminum hybrid composites reinforced with silicon nitride/graphene nanoplatelet binary particles. Journal of Composite Materials. 53(28-30), 4043-4054.
  • Gürbüz, M., Can Şenel, M., Koç, E., (2018). The effect of sintering time, temperature, and graphene addition on the hardness and microstructure of aluminum composites. Journal of Composite Materials. 52(4), 553-563.
  • Ghodrati, H., Ghomashchi, R., (2019). Effect of graphene dispersion and interfacial bonding on the mechanical properties of metal matrix composites: an overview. FlatChem. 16:100113.
  • Yang, S., Gao, X., Li, W., Dai, Y., Zhang, J., Zhang, X., Yue, H., (2024). Effects of the graphene content on mechanical properties and corrosion resistance of aluminum matrix composite. Journal of Materials Research and Technology. 28:1900-1906.

Preparation and Properties of Foamable Ni-GNP/AlSi12 Precursor Materials

Yıl 2024, Cilt: 10 Sayı: 2, 95 - 104, 25.12.2024
https://doi.org/10.55385/kastamonujes.1570731

Öz

Bu çalışmada toz metalurjisi yöntemi ile nikel kaplı grafen nanoplakçıklar ile takviyelendirilmiş AlSi12 öncü malzemeler üretilmiştir. Bu işlem için farklı oranlarda (ağırlıkça %0, %0.4, %0.8 ve %1.2) Ni-GNP parçacıkları matris malzemesi AlSi12 tozlarına ilave edilmiştir. Akabinde karışım tozlar soğuk olarak sıkıştırılmış ve farklı oranlarda ekstrüzyon işlemine tabi tutulmuş ve 6 ve 12 mm çaplara sahip köpürebilir öncü numuneler üretilmiştir. Ni-GNP'lerin köpürebilir öncü malzemelerin özellikleri üzerindeki etkilerini değerlendirmek için mikro yapısal analizler, yoğunluk ölçümleri ve mikro sertlik testleri gerçekleştirildi. Ni-GNP/AlSi12 öncü malzemelerin mikro yapısı ve yüzey analizi, yüksek yoğunluk, Ni'nin düzgün dağılımı, lokalize Si fazları ve alüminyumun reaktifliğinden dolayı yüzey oksidasyonunu gösterdi. Ni-GNP eklenmesinin Al-Ni intermetalik fazların oluşumuna yol açtığını, Al pik yoğunluğunu azalttığını ve grafen bağını Al matrisiyle güçlendirdiğini ortaya koydu. Artan ekstrüzyon oranı ile birlikte bağıl yoğunluk artmış, daha yüksek Ni-GNP içeriği bağıl yoğunluğu azaltmış ancak ekstrüzyondan sonra önemli ölçüde iyileştirmiştir. Optimum grafen içeriğinin %0,4 ağırlıkta olmasıyla öncü malzemelerde maksimum sertlik elde edilirken, daha yüksek miktarlar kümeleşmeye, gözenekliliğin artmasına ve sertliğin azalmasına yol açmıştır.

Etik Beyan

Ethics committee approval is not required.

Teşekkür

Not appliable

Kaynakça

  • Uzun, A., Asikuzun, E., Gokmen, U., Cinici, H., (2018). Vickers Microhardness Studies on B4C Reinforced/Unreinforced Foamable Aluminium Composites. Transactions of the Indian Institute of Metals. 71:327-337.
  • Ding, X., Qian, H., Su, G., Hu, X., Liu, Y., Peng, G., Wu, Y., (2024). Reinforcement effect of fly ash with different morphologies on aluminum foam prepared via powder metallurgy. Powder Technology. 119944.
  • Zhiqiang, G., Yonglin, G., Guoyin, Z., Xiaoguang, Y., Feng, W., Jinwei, L., (2024). Foaming Behavior of AlMg4Si8 Matrix and Pure Al Matrix Precursors in Closed Cavities with Different TiH2 Addition Levels. International Journal of Metalcasting. 1-16.
  • Yuan, G., Li, Y., Hu, L., Fu, W. (2023). Preparation of shaped aluminum foam parts by investment casting. Journal of Materials Processing Technology. 314:117897.
  • Kumar, M., Singh, R. K. R., Jain, V., (2023). Characterization of mechanical and metallurgical properties of AA6063 foam developed by friction stir precursor deposition technique. Journal of Adhesion Science and Technology, 37(18): 2608-2625.
  • Papantoniou, I. G., & Manolakos, D. E., (2024). Fabrication and characterization of aluminum foam reinforced with nanostructured γ-Al2O3 via friction stir process for enhanced mechanical performance. The International Journal of Advanced Manufacturing Technology. 130(11), 5359-5368.
  • Wang, S., Pu, B., Liu, G., Zhang, X., Sha, J., Zhao, N., Yang, X., (2024). Research on compression-compression fatigue properties of carbon nanotubes reinforced closed-cell aluminum matrix composite foams by reinforcement content design. Engineering Failure Analysis, 159:108117
  • Wang, S., Yang, K., Xie, M., Sha, J., Yang, X., Zhao, N. (2024). Effect of carbon nanotubes content on compressive properties and deformation behaviors of aluminum matrix composite foams. Materials Science and Engineering: A, 898:146391.
  • Gao, Q., Su, X., Feng, Z., Huang, P., Wei, Z., Sun, X., Zu, G. (2024). Preparation, bubbles evolution, and compressive mechanical properties of copper-coated carbon fibers/aluminum foam sandwich panels. Journal of Materials Research and Technology. 30:375-384.
  • Pang, Q., Wu, Z., Hu, Z., (2022). The influence of process parameters on the preparation of closed-cell aluminum foam by friction stir processing. The International Journal of Advanced Manufacturing Technology, 120(3), 2489-2501.
  • Rathore, S., Singh, R. K. R., Khan, K. L. A., (2021). Effect of process parameters on mechanical properties of aluminum composite foam developed by friction stir processing. Proceedings of the Institution of Mechanical Engineers. Part B: Journal of Engineering Manufacture. 235(12), 1892-1903.
  • Guan, R., Wang, Y., Zheng, S., Su, N., Ji, Z., Liu, Z., Chen, B., (2019). Fabrication of aluminum matrix composites reinforced with Ni-coated graphene nanosheets. Materials Science and Engineering: A. 754:437-446.
  • Taşcı, U., Yılmaz, T. A., Karakoç, H., Karabulut, Ş., (2024). Enhancing Wear Resistance and Mechanical Behaviors of AA7020 Alloys Using Hybrid Fe3O4-GNP Reinforcement. Lubricants. 12(6), 215.
  • Kurapova, O. Y., Smirnov, I. V., Solovyeva, E. N., Konakov, Y. V., Lomakina, T. E., Glukharev, A. G., Konakov, V. G., (2022). The Intermetallic Compounds Formation and Mechanical Properties of Composites in The Ni-Al System. Materials Physics & Mechanics. 48(1), 136-146.
  • Surappa, M. K., (2003). Aluminium matrix composites: Challenges and opportunities. Sadhana. 28(1-2), 319-334.
  • Abdel-Rahman, M., El-Sheikh, M. N., (1995). Workability in forging of powder metallurgy compacts. Journal of materials processing technology. 54(1-4), 97-102.
  • Tabandeh-Khorshid, M., Omrani, E., Menezes, P. L., Rohatgi, P. K., (2016). Tribological performance of self-lubricating aluminum matrix nanocomposites: role of graphene nanoplatelets. Engineering science and technology. an international journal, 19(1), 463-469.
  • Şenel, M. C., Gürbüz, M., Koç, E., (2019). Fabrication and characterization of aluminum hybrid composites reinforced with silicon nitride/graphene nanoplatelet binary particles. Journal of Composite Materials. 53(28-30), 4043-4054.
  • Gürbüz, M., Can Şenel, M., Koç, E., (2018). The effect of sintering time, temperature, and graphene addition on the hardness and microstructure of aluminum composites. Journal of Composite Materials. 52(4), 553-563.
  • Ghodrati, H., Ghomashchi, R., (2019). Effect of graphene dispersion and interfacial bonding on the mechanical properties of metal matrix composites: an overview. FlatChem. 16:100113.
  • Yang, S., Gao, X., Li, W., Dai, Y., Zhang, J., Zhang, X., Yue, H., (2024). Effects of the graphene content on mechanical properties and corrosion resistance of aluminum matrix composite. Journal of Materials Research and Technology. 28:1900-1906.
Toplam 21 adet kaynakça vardır.

Ayrıntılar

Birincil Dil İngilizce
Konular Malzeme Tasarım ve Davranışları
Bölüm Araştırma Makalesi
Yazarlar

Kilani A. Mohamed Hassan Bu kişi benim 0000-0002-5456-7155

Arif Uzun 0000-0002-8120-4114

Erken Görünüm Tarihi 23 Aralık 2024
Yayımlanma Tarihi 25 Aralık 2024
Gönderilme Tarihi 20 Ekim 2024
Kabul Tarihi 20 Aralık 2024
Yayımlandığı Sayı Yıl 2024 Cilt: 10 Sayı: 2

Kaynak Göster

APA Hassan, K. A. M., & Uzun, A. (2024). Preparation and Properties of Foamable Ni-GNP/AlSi12 Precursor Materials. Kastamonu University Journal of Engineering and Sciences, 10(2), 95-104. https://doi.org/10.55385/kastamonujes.1570731
AMA Hassan KAM, Uzun A. Preparation and Properties of Foamable Ni-GNP/AlSi12 Precursor Materials. KUJES. Aralık 2024;10(2):95-104. doi:10.55385/kastamonujes.1570731
Chicago Hassan, Kilani A. Mohamed, ve Arif Uzun. “Preparation and Properties of Foamable Ni-GNP/AlSi12 Precursor Materials”. Kastamonu University Journal of Engineering and Sciences 10, sy. 2 (Aralık 2024): 95-104. https://doi.org/10.55385/kastamonujes.1570731.
EndNote Hassan KAM, Uzun A (01 Aralık 2024) Preparation and Properties of Foamable Ni-GNP/AlSi12 Precursor Materials. Kastamonu University Journal of Engineering and Sciences 10 2 95–104.
IEEE K. A. M. Hassan ve A. Uzun, “Preparation and Properties of Foamable Ni-GNP/AlSi12 Precursor Materials”, KUJES, c. 10, sy. 2, ss. 95–104, 2024, doi: 10.55385/kastamonujes.1570731.
ISNAD Hassan, Kilani A. Mohamed - Uzun, Arif. “Preparation and Properties of Foamable Ni-GNP/AlSi12 Precursor Materials”. Kastamonu University Journal of Engineering and Sciences 10/2 (Aralık 2024), 95-104. https://doi.org/10.55385/kastamonujes.1570731.
JAMA Hassan KAM, Uzun A. Preparation and Properties of Foamable Ni-GNP/AlSi12 Precursor Materials. KUJES. 2024;10:95–104.
MLA Hassan, Kilani A. Mohamed ve Arif Uzun. “Preparation and Properties of Foamable Ni-GNP/AlSi12 Precursor Materials”. Kastamonu University Journal of Engineering and Sciences, c. 10, sy. 2, 2024, ss. 95-104, doi:10.55385/kastamonujes.1570731.
Vancouver Hassan KAM, Uzun A. Preparation and Properties of Foamable Ni-GNP/AlSi12 Precursor Materials. KUJES. 2024;10(2):95-104.