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Generating a Matlab Code with Parameter Optimization in Gearbox

Yıl 2022, Cilt: 12 Sayı: 2, 1098 - 1107, 15.12.2022
https://doi.org/10.31466/kfbd.1140880

Öz

One of the most important engineering problems today is the optimization of systems and process parameters. Optimization is one of the longest and most costly steps to conclude for many multidisciplinary studies. Numerical analysis has been a widely applied approach to reduce this cost of time and money. In this study, first of all, a gearbox with geometric dimensions is modeled using Matlab commercial package software. The created model was then subjected to finite element analysis via student version of Ansys commercial package. The strength of the system was examined over the stress and deformation values obtained in those analysis. Considering the equivalent von Mises stress values obtained in the study, a maximum 200 MPa design on the gear wheels and a two-fold safe design according to the yield limit was revealed. In addition, a Matlab software that reveals the welding path for the reducer outer sleeve and jib crane has also been produced in this study.

Kaynakça

  • Abdullah, A. L., Misha, S., Tamaldin, N., Rosli, M. A. M., & Sachit, F. A. (2019). Hybrid photovoltaic thermal PVT solar systems simulation via Simulink/Matlab. CFD letters, 11(4), 64-78.
  • Baser, V. (2020). Effectiveness of School Site Decisions on Land Use Policy in the Planning Process. ISPRS International Journal of Geo-Information, 9(11). doi:10.3390/ijgi9110662
  • Baser, V., & Biyik, C. (2018). Coastal and marine zone legislation within the concept of land management in Turkey. Survey Review, 51(369), 502-513. doi:10.1080/00396265.2018.1482854
  • Büyükkaya, K., & Güner, F. (2020). Determination of Static Fracture Toughness of Nettle Fibre (Urtica Dioica)/Polymethyl-methacrylate Composites Using Different Fracture Methods. Mechanics, 26(2), 95-102. doi:10.5755/j01.mech.26.2.23308
  • Coruhlu, Y. E., Baser, V., & Yildiz, O. (2020). Object-based geographical data model for determination of the cemetery sites using SWOT and AHP integration. Survey Review, 53(377), 108-121. doi:10.1080/00396265.2020.1747843
  • Da Silva, R. M., & Fernandes, J. L. M. (2010). Hybrid photovoltaic/thermal (PV/T) solar systems simulation with Simulink/Matlab. Solar energy, 84(12), 1985-1996. doi.org/10.1016/j.solener.2010.10.004
  • Dmitry, R., Alexander, L., & Valery, P. (2020). Development of Mechanisms for Automatic Correction of Industrial Complex Tools in the Preprocessing of Laser Welding for Small-Scale and Piece Production Using Computer Vision. Machines, 8(4). doi:10.3390/machines8040086
  • Dourado da Silva, R. G., Magalhães, E. d. S., & Lima e Silva, S. M. M. (2022). Estimating the Absorption Efficiency in a Laser Welding Process Using a Nonlinear Inverse Problem Method. SSRN Electronic Journal. doi:10.2139/ssrn.4036411
  • Eremochkin, S. Y., & Dorokhov, D. V. (2021, 19-21 Nov. 2021). Characteristics Research of the Semiconductor Frequency Converter in Matlab Simulink. Paper presented at the 2021 XV International Scientific-Technical Conference on Actual Problems Of Electronic Instrument Engineering (APEIE).
  • Geng, Y., Zhang, Y., Tian, X., Shi, X., Wang, X., & Cui, Y. (2022). A novel welding path planning method based on point cloud for robotic welding of impeller blades. The International Journal of Advanced Manufacturing Technology, 119(11-12), 8025-8038. doi:10.1007/s00170-021-08573-3
  • Güner, F. (2020). Numerical Investigation of AISI 4140 Powder High Relative Density Compaction In Terms of Compaction Velocity. Mechanics, 26(1), 5-11. doi:10.5755/j01.mech.26.1.22862
  • Güner, F., Başer, V., & Zenk, H. (2021). Evaluation of offshore wind power plant sustainability: a case study of Sinop/Gerze, Turkey. International Journal of Global Warming, 23(4). doi:10.1504/ijgw.2021.114342
  • Güner, F., & Güney, M. Ş. (2018). Situation analyses of hazelnut sector, the necessity and classification of harvesting machines. Turkish Journal of Agriculture - Food Science and Technology, 6(9). doi:10.24925/turjaf.v6i9.1141-1147.1926
  • Güner, F., & Sofuoğlu, H. (2018). Effects of Process Parameters on Copper Powder Compaction Process Using Multi-Particle Finite Element Method. IOP Conference Series: Materials Science and Engineering, 295. doi:10.1088/1757-899x/295/1/012027
  • Mezaache, M., Babes, B., & Chaouch, S. (2022). Optimization of Welding Input Parameters Using PSO Technique for Minimizing HAZ Width in GMAW. Periodica Polytechnica Mechanical Engineering, 66(2), 99-108. doi:10.3311/PPme.14127
  • Numanoğlu, HM., Ersoy, H., Akgöz, B., & Civalek, Ö. (2022). A new eigenvalue problem solver for thermo-mechanical vibration of Timoshenko nanobeams by an innovative nonlocal finite element method. Math Meth Appl Sci, 45:2592-2614. doi:10.1002/mma.7942
  • Rodionov, D., Lyukhter, A., & Prokoshev, V. (2020, 18-22 May 2020). Methods of Automatic Correction of Technological Trajectory of Laser Welding Complex by Means of Computer Vision. Paper presented at the 2020 International Conference on Industrial Engineering, Applications and Manufacturing (ICIEAM).
  • Sadeler, R., & Atasoy, S. (2011). Fretting fatigue behaviour of hard anodizing coated 2014-T6 aluminium alloy with dissimilar mating materials under plane bending loading. Fatigue & Fracture of Engineering Materials & Structures, 34(6), 383-388. doi:10.1111/j.1460-2695.2010.01527.x
  • Sadeler, R., & Atasoy, S. (2016). The effect of contact pad hardness on the fretting fatigue behaviour of AZ61 magnesium alloy. Fatigue & Fracture of Engineering Materials & Structures, 39(4), 502-510. doi:10.1111/ffe.12387
  • Savaşkan, T., Tan, H. O., & Maleki, R. A. (2015). Effects of contact pressure and sliding distance on the lubricated friction and wear properties of Zn-25Al-3Cu alloy: A comparative study with SAE 65 bronze. International Journal of Materials Research, 106(10), 1060-1066. doi:10.3139/146.111282
  • Tan, H. O., & Savaşkan, T. (2020). Determination of Dry Wear Properties of Zn-30Al-Cu Bearing Alloys in Terms of Their Copper Content and Working Conditions Including Pressure and Sliding Velocity. Journal of Materials Engineering and Performance, 29(7), 4794-4803. doi:10.1007/s11665-020-04976-7
  • Yıldırım, V., Atasoy, B. A., & Başer, V. (2021/6/21). Determining Most Suitable Areas for Logistics Centers by Using GIS and S-MCDM. Paper presented at the FIG e-Working Week.
  • Zenk, H. (2020). Fotovoltaik Enerji Kaynaklı İkili Yapılı Flyback Dönüştürücünün Fuzzy-Tuned PI ve Fractional PID Tipi Denetleyicilerle Gerilim Kararlılığının Karşılaştırılması. Karadeniz Fen Bilimleri Dergisi, 443-465. doi:10.31466/kfbd.819578
  • Zenk, H., & Akpinar, A. S. (2014). Dynamic Performance Comparison of Cúk Converter with DC Motor Driving and Using PI, PID, Fuzzy Logic Types Controllers. Universal Journal of Electrical and Electronic Engineering, 2(2), 90-96. doi:10.13189/ujeee.2014.020206
  • Zenk, H., Kara, A., Güney, M. S., Güner, F., & Zenk, O. (2018). PMDC Motor Speed Control With Fuzzy Logic Controlled Zeta Converter. Paper presented at the 4rd International Conference on Engineering and Natural Sciences (ICENS 2018), Kiev, Ukraina.
  • Zenk, H., ŞEnol, H., & GÜNer, F. (2019). Lunar Excursion Module Landing Control System Design with P, PI and PID Controllers. Karadeniz Fen Bilimleri Dergisi, 9(2), 390-405. doi:10.31466/kfbd.647211
  • Numanoğlu HM., (2019). Nano ölçekli sürekli ve ayrik sistemlerin yerel olmayan sonlu elemanlar formülasyonu (nl–fem) ile dinamik analizi. Yüksek Lisans Tezi, Akdeniz Üniversitesi, Fen Bilimleri Enstitüsü, Antalya
  • Kurt, C., (2011). Özel redüktör tasarımı. Yüksek Lisans Tezi, Tekirdağ Namık Kemal Üniversitesi, Fen Bilimleri Enstitüsü, Tekirdağ.

Dişli Kutusu Tasarımında Parametre Optimizasyonu İçeren Bir Matlab Kodunun Oluşturulması

Yıl 2022, Cilt: 12 Sayı: 2, 1098 - 1107, 15.12.2022
https://doi.org/10.31466/kfbd.1140880

Öz

Günümüz mühendislik problemlerinden önemli bir tanesi de sistemlerin optimize edilmesidir. Optimizasyon, birçok multi disipliner çalışma için sonuçlandırılması en uzun ve en maliyetli adımlardan biridir. Bu maliyetin azaltılması amacıyla numerik yöntemlerden faydalanmakta yaygın uygulanan bir yaklaşım olmuştur. Bu çalışmada öncelikle Matlab ticari paket programı kullanılarak geometrik boyutları ortaya koyulan bir redüktör modellenmiştir. Oluşturulan model daha sonra sonlu elemanlar analizlerine tabi tutulmuştur. Analizlerde elde edilen gerilme ve deformasyonlar değerleri üzerinden sistemin mukavemeti incelenmiştir. Çalışmada elde edilen eşdeğer von Mises gerilme değerlerine bakıldığında dişli çarklar üzerinde maksimum 200 MPa düzeyinde ve akma sınırına göre iki kat emniyetli tasarım ortaya konulmuştur.
Ayrıca çalışmada redüktör dış kovanı ve pergel vinç için kaynak yolu ortaya koyan bir Matlab yazılımı da üretilmiştir.

Kaynakça

  • Abdullah, A. L., Misha, S., Tamaldin, N., Rosli, M. A. M., & Sachit, F. A. (2019). Hybrid photovoltaic thermal PVT solar systems simulation via Simulink/Matlab. CFD letters, 11(4), 64-78.
  • Baser, V. (2020). Effectiveness of School Site Decisions on Land Use Policy in the Planning Process. ISPRS International Journal of Geo-Information, 9(11). doi:10.3390/ijgi9110662
  • Baser, V., & Biyik, C. (2018). Coastal and marine zone legislation within the concept of land management in Turkey. Survey Review, 51(369), 502-513. doi:10.1080/00396265.2018.1482854
  • Büyükkaya, K., & Güner, F. (2020). Determination of Static Fracture Toughness of Nettle Fibre (Urtica Dioica)/Polymethyl-methacrylate Composites Using Different Fracture Methods. Mechanics, 26(2), 95-102. doi:10.5755/j01.mech.26.2.23308
  • Coruhlu, Y. E., Baser, V., & Yildiz, O. (2020). Object-based geographical data model for determination of the cemetery sites using SWOT and AHP integration. Survey Review, 53(377), 108-121. doi:10.1080/00396265.2020.1747843
  • Da Silva, R. M., & Fernandes, J. L. M. (2010). Hybrid photovoltaic/thermal (PV/T) solar systems simulation with Simulink/Matlab. Solar energy, 84(12), 1985-1996. doi.org/10.1016/j.solener.2010.10.004
  • Dmitry, R., Alexander, L., & Valery, P. (2020). Development of Mechanisms for Automatic Correction of Industrial Complex Tools in the Preprocessing of Laser Welding for Small-Scale and Piece Production Using Computer Vision. Machines, 8(4). doi:10.3390/machines8040086
  • Dourado da Silva, R. G., Magalhães, E. d. S., & Lima e Silva, S. M. M. (2022). Estimating the Absorption Efficiency in a Laser Welding Process Using a Nonlinear Inverse Problem Method. SSRN Electronic Journal. doi:10.2139/ssrn.4036411
  • Eremochkin, S. Y., & Dorokhov, D. V. (2021, 19-21 Nov. 2021). Characteristics Research of the Semiconductor Frequency Converter in Matlab Simulink. Paper presented at the 2021 XV International Scientific-Technical Conference on Actual Problems Of Electronic Instrument Engineering (APEIE).
  • Geng, Y., Zhang, Y., Tian, X., Shi, X., Wang, X., & Cui, Y. (2022). A novel welding path planning method based on point cloud for robotic welding of impeller blades. The International Journal of Advanced Manufacturing Technology, 119(11-12), 8025-8038. doi:10.1007/s00170-021-08573-3
  • Güner, F. (2020). Numerical Investigation of AISI 4140 Powder High Relative Density Compaction In Terms of Compaction Velocity. Mechanics, 26(1), 5-11. doi:10.5755/j01.mech.26.1.22862
  • Güner, F., Başer, V., & Zenk, H. (2021). Evaluation of offshore wind power plant sustainability: a case study of Sinop/Gerze, Turkey. International Journal of Global Warming, 23(4). doi:10.1504/ijgw.2021.114342
  • Güner, F., & Güney, M. Ş. (2018). Situation analyses of hazelnut sector, the necessity and classification of harvesting machines. Turkish Journal of Agriculture - Food Science and Technology, 6(9). doi:10.24925/turjaf.v6i9.1141-1147.1926
  • Güner, F., & Sofuoğlu, H. (2018). Effects of Process Parameters on Copper Powder Compaction Process Using Multi-Particle Finite Element Method. IOP Conference Series: Materials Science and Engineering, 295. doi:10.1088/1757-899x/295/1/012027
  • Mezaache, M., Babes, B., & Chaouch, S. (2022). Optimization of Welding Input Parameters Using PSO Technique for Minimizing HAZ Width in GMAW. Periodica Polytechnica Mechanical Engineering, 66(2), 99-108. doi:10.3311/PPme.14127
  • Numanoğlu, HM., Ersoy, H., Akgöz, B., & Civalek, Ö. (2022). A new eigenvalue problem solver for thermo-mechanical vibration of Timoshenko nanobeams by an innovative nonlocal finite element method. Math Meth Appl Sci, 45:2592-2614. doi:10.1002/mma.7942
  • Rodionov, D., Lyukhter, A., & Prokoshev, V. (2020, 18-22 May 2020). Methods of Automatic Correction of Technological Trajectory of Laser Welding Complex by Means of Computer Vision. Paper presented at the 2020 International Conference on Industrial Engineering, Applications and Manufacturing (ICIEAM).
  • Sadeler, R., & Atasoy, S. (2011). Fretting fatigue behaviour of hard anodizing coated 2014-T6 aluminium alloy with dissimilar mating materials under plane bending loading. Fatigue & Fracture of Engineering Materials & Structures, 34(6), 383-388. doi:10.1111/j.1460-2695.2010.01527.x
  • Sadeler, R., & Atasoy, S. (2016). The effect of contact pad hardness on the fretting fatigue behaviour of AZ61 magnesium alloy. Fatigue & Fracture of Engineering Materials & Structures, 39(4), 502-510. doi:10.1111/ffe.12387
  • Savaşkan, T., Tan, H. O., & Maleki, R. A. (2015). Effects of contact pressure and sliding distance on the lubricated friction and wear properties of Zn-25Al-3Cu alloy: A comparative study with SAE 65 bronze. International Journal of Materials Research, 106(10), 1060-1066. doi:10.3139/146.111282
  • Tan, H. O., & Savaşkan, T. (2020). Determination of Dry Wear Properties of Zn-30Al-Cu Bearing Alloys in Terms of Their Copper Content and Working Conditions Including Pressure and Sliding Velocity. Journal of Materials Engineering and Performance, 29(7), 4794-4803. doi:10.1007/s11665-020-04976-7
  • Yıldırım, V., Atasoy, B. A., & Başer, V. (2021/6/21). Determining Most Suitable Areas for Logistics Centers by Using GIS and S-MCDM. Paper presented at the FIG e-Working Week.
  • Zenk, H. (2020). Fotovoltaik Enerji Kaynaklı İkili Yapılı Flyback Dönüştürücünün Fuzzy-Tuned PI ve Fractional PID Tipi Denetleyicilerle Gerilim Kararlılığının Karşılaştırılması. Karadeniz Fen Bilimleri Dergisi, 443-465. doi:10.31466/kfbd.819578
  • Zenk, H., & Akpinar, A. S. (2014). Dynamic Performance Comparison of Cúk Converter with DC Motor Driving and Using PI, PID, Fuzzy Logic Types Controllers. Universal Journal of Electrical and Electronic Engineering, 2(2), 90-96. doi:10.13189/ujeee.2014.020206
  • Zenk, H., Kara, A., Güney, M. S., Güner, F., & Zenk, O. (2018). PMDC Motor Speed Control With Fuzzy Logic Controlled Zeta Converter. Paper presented at the 4rd International Conference on Engineering and Natural Sciences (ICENS 2018), Kiev, Ukraina.
  • Zenk, H., ŞEnol, H., & GÜNer, F. (2019). Lunar Excursion Module Landing Control System Design with P, PI and PID Controllers. Karadeniz Fen Bilimleri Dergisi, 9(2), 390-405. doi:10.31466/kfbd.647211
  • Numanoğlu HM., (2019). Nano ölçekli sürekli ve ayrik sistemlerin yerel olmayan sonlu elemanlar formülasyonu (nl–fem) ile dinamik analizi. Yüksek Lisans Tezi, Akdeniz Üniversitesi, Fen Bilimleri Enstitüsü, Antalya
  • Kurt, C., (2011). Özel redüktör tasarımı. Yüksek Lisans Tezi, Tekirdağ Namık Kemal Üniversitesi, Fen Bilimleri Enstitüsü, Tekirdağ.
Toplam 28 adet kaynakça vardır.

Ayrıntılar

Birincil Dil İngilizce
Konular Mühendislik
Bölüm Makaleler
Yazarlar

Musa Demir 0000-0002-2191-5395

Faruk Güner 0000-0002-3438-0553

Yayımlanma Tarihi 15 Aralık 2022
Yayımlandığı Sayı Yıl 2022 Cilt: 12 Sayı: 2

Kaynak Göster

APA Demir, M., & Güner, F. (2022). Generating a Matlab Code with Parameter Optimization in Gearbox. Karadeniz Fen Bilimleri Dergisi, 12(2), 1098-1107. https://doi.org/10.31466/kfbd.1140880