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The Impact of Lean Productıon on Cost and Business Performance

Yıl 2024, Cilt: 16 Sayı: 30, 256 - 264, 30.05.2024
https://doi.org/10.20990/kilisiibfakademik.1441505

Öz

Purpose: The aim of this study is to investigate the effect of lean production on costs and firm performance and cost on firm perdormance in industrial companies.
Design/Methodology: The population of this study consists of manufacturers operating in Gaziantep Organized Industrial Zone. A survey was applied to the managers of the companies in the population and a total of 127 data were collected. Exploratory factor analysis, reliability analysis and confirmatory factor analysis were applied to determine the construct validity and reliability of the scales. The hypotheses of the research were analyzed with structural equation model.
Findings: Analysis results showed that lean production affects cost but not firm performance.
Limitations: The sample is limited only to industrial companies operating in Gaziantep organized industry. The scope of the variables used in the research is limited to the statements validated in factor analysis.
Originality/Value: In previous studies, the relationship between lean production, cost and performance has been examined separately. What makes this study unique is that it examines the effects of lean production on cost and firm performance simultaneously. In addition, while previous studies mostly examined the effect on operational performance, this study involves company performance from a financial perspective..

Kaynakça

  • Achanga, P., Shehab, E., Roy, R, & Nelder, G. (2006). Critical success factors for lean implementation within SMEs. Journal of Manufacturing Technology Management, 17(4), 460-471. https://doi.org/10.1108/17410380610662889
  • Agbejule, A., & Saarikoski, L. (2006). The effect of cost management knowledge on the relationship between budgetary participation and managerial performance The British Accounting Review, 38, 427–440
  • Ahmad, A., Mehra, S. and Pletcher, M. (2004). The perceived impact of JIT implementation on firms’ financial/growth performance. Journal of Manufacturing Technology Management, Vol. 15 No. 2, pp. 118-130. https://doi.org/10.1108/09576060410513715
  • Alhamad, A., Alshurideh, M, Alomari, K., Hamouche, S. Al-Hawary, S. & Alzoubi, H. M. (2022). The effect of electronic human resources management on organizational health of telecommunications companies in Jordan. International Journal of Data and Network Science, 6(2), 429–438.
  • Balakrishnan, R., Linsmeier, T.J. & Venkatachalam, M. (1996). Financial Benefits from JIT Adoption: Effects of Customer Concentration and Cost Structure. The Accounting Review. 71, 2, 183-205
  • Baş, T. (2008). Anket: anket nasıl hazırlanır, uygulanır, değerlendirilir? (5. Baskı). Ankara, Seçkin Yayıncılık. https://www.seckin.com.tr/kitap/anket-nasil-hazirlanir-anket-nasil-uygulanir-anket-nasil-degerlendirilir-turker-bas-s-p-821416867
  • Bayram, N. (2013). Yapısal eşitlik modellemesine giriş amos uygulamaları. Ezgi Kitabevi, Bursa.
  • Belhadi, A., Touriki, F.E., & El Fezazi, S. (2016). A Framework for Effective Implementation of Lean Production in Small and Medium-Sized Enterprises. Journal of Industrial Engineering and Management, 9(3): 786–810. doi:10.3926/jiem.1907
  • Çetindaş, A & Çelik, M. (2017). The moderator role of environmental uncertainity on the relationship between supplier integration and logistics performance. Toros Üniversitesi İİSBF Sosyal Bilimler Dergisi, 4, (7)
  • Dahmani, N., Benhida, K., Belhadi, A., Kamble, S., Elfezazi, S., & Jauhar, S.K. (2021). Smart circular product design strategies towards eco-effective production systems: a lean eco-design industry 4.0 framework. Journal of Cleaner Production, 320, 128847.
  • Deif, A.M., & El Maraghy, E. (2014). Cost performance dynamics in lean production leveling. Journal of Manufacturing Systems, 33, 613–623
  • Dombrowski, U., & Mielke, T. (Eds.). (2015). Ganzheitliche Produktionssysteme: Aktueller Stand und zukünftige Entwicklungen. Springer. https://link.springer.com/book/10.1007/978-3-662-46164-8
  • Fullerton, R.R., & Wempe, W.F. (2009). Lean manufacturing, non-financial performance measures, and financial performance. International Journal of Operations & Production Management, 29(3), 214-240.
  • George, D., & Mallery, P. (2013). IBM SPSS statistics 19 step by step a simple guide and reference (13th ed.). Pearson. https://www.researchgate.net/publication/265468832_IBM_SPSS_Statistics_19_Step_by_Step_a_Simple_Guide_and_Reference
  • GOSB (2024). Organize Sanayi Bölgesi. https://www.gaosb.org/tr/genel-sayfa/bolgeler/5-organize-sanayi-bolgesi-44.html#:~:text=5.b%C3%B6lgede%3B%20120.000.000,Organize%20Sanayi%20B%C3%B6lgesi%20konumuna%20gelmi%C5%9Ftir
  • Henri, J.F., Boiral, O., & Roy, M.J. (2016). Strategic cost management and performance: The case of environmental costs.The British Accounting Review, 48, 269-282
  • Husan, M., and Nanda, D. 1995. The impact of just-in-time manufacturing on firmperformance in the US. Journal of Operations Management, 12(3/4), 297-310.
  • (PDF) The Impact of Acquisitions on Inventory Performance. Available from: https://www.researchgate.net/publication/281012296_The_Impact_of_Acquisitions_on_Inventory_Performance [accessed May 19 2024].
  • Jabbour, C.J.C., de Sousa Jabbour, A.B.L., Govindan, K., Teixeira, A.A., & de Souza Freitas, W.L. (2013). Environmental management and operational performance in automotive companies in Brazil: the role of human resource management and lean manufacturing. Journal of Cleaner Production, 47, 129-140.
  • Liu, C.L., & Lyons, A.C. (2011). An analysis of third-party logistics performance and service provision. Transportation Research Part E, 47, 547–570
  • Losonci, D., & Demeter, K. (2013). Lean production and business performance: international empirical results. Competitiveness Review, 23(3), 218-233. https://doi.org/10.1108/10595421311319816
  • Marodin, G. A., Frank, A., Tortorella, G. L., & Fettermann, D. C. (2019). Lean production and operational performance in the Brazilian automotive supply chain. Total Quality Management & Business Excellence, 30(3-4), 370–385. https://doi.org/10.1080/14783363.2017.1308221
  • Marodin, G., Jabbour, C.J.C., Filho, M.G., & Tortorella, G.L. (2023). Lean production, information and communication technologies and operational performance. Total Quality Management & Business Excellence, 34, (1-2), 183-200, DOI: 10.1080/14783363.2022.2035214
  • Monden, Y. (2011). Toyota Production System: An Integrated Approach to Just-In-Time. https://link.springer.com/book/10.1007/978-1-4615-9714-8#book-header
  • Qi, Y., Boyer, K. K. & Zhao, X. (2009). Supply Chain Strategy, Product Characteristics, and Performance Impact: Evidence from Chinese Manufacturers. Decision Sciences, 40(4), 667-695
  • Samuel, D., Found, P., & Williams, S.J. (2015). How did the publication of the book The Machine That Changed The World change management thinking? Exploring 25 years of lean literature. International Journal of Operations and Production Management, 35, 1386–1407.
  • Schmitt, T., Wolf, C., Lennerfors, T.T., & Okwir, S. (2021). Beyond “Leanear” production: a multi-level approach for achieving circularity in a lean manufacturing context. Journal of Cleaner Production, 318, 128531.
  • Sezen, B. (2001). Dağıtım kanallarında lojistik performans adalet algısı ve kanal üyesi memnuniyeti (Yayın No. 107308) [Doktora Tezi, Gebze Yüksek Teknoloji Enstitüsü] Yüksek Öğretim Kurumu Tez Merkezi. https://tez.yok.gov.tr/UlusalTezMerkezi/tezSorguSonucYeni.jsp
  • Shah, R., & Ward, P. (2007). Defining and developing measures of Lean production. Journal of Operations Management, 25(4), 785–805. https://doi.org/10.1016/j.jom.2007.01.019
  • Shah, S.R, & Ganji, E.N. (2017). Lean production and supply chain innovation in baked foods suppliers to improve performance. British Food Journal, 119(11), 2421-2447
  • Thanki, S., Govindan, K., & Thakkar, J. (2016). An Investigation on Lean-Green Implementation Practices in Indian SMEs Using Analytical Hierarchy Process (AHP) Approach. Journal of Cleaner Production, 135(1): 284–298. doi:10.1016/j.jclepro.2016.06.105
  • Tortorella, G.L., Giglio, R. & van Dun, D. (2019). Industry 4.0 adoption as a moderator of the impact of lean production practices on operational performance improvement. International Journal of Operations & Production Management, 10.1108/IJOPM-01-2019-0005.
  • Uhrin, A., Bruque-Cámara, S., & Moyano-Fuentes, J. (2017). Lean production, workforce development and operational performance. Management Decision, 55(1), 103-118
  • Yazgan, H.İ. (2017). Tedarik Zinciri ve Bilgi Sistemleri Stratejilerinin Tedarik Zinciri Performansına Etkisi: İhracat Yapan İşletmeler Üzerine Bir Araştırma (Yayın No. 479024) [Doktora Tezi, Düzce Üniversitesi] Yüksek Öğretim Kurumu Tez Merkezi. https://tez.yok.gov.tr/UlusalTezMerkezi/tezSorguSonucYeni.jsp
  • Yeung, A.C.L. (2006). The Impact of Third-Party Logistics Performance on the Logistics and Export Performance of Users: An Empirical Study. Maritime Economics and Logistics, (8), 121–139.
  • Yıldız, B. ve Sayın, B. (2020). Tedarik zinciri müşteri entegrasyonunun firma performansı üzerindeki etkisinde ürün inovasyon kapasitesinin aracı rolü. Çankırı Karatekin Üniversitesi İİBF Dergisi, 10(1), 319-348. doi: 10.18074/ckuiibfd.683723

Yalın Üretimin Maliyetler ve Firma Performansı Üzerine Etkisi

Yıl 2024, Cilt: 16 Sayı: 30, 256 - 264, 30.05.2024
https://doi.org/10.20990/kilisiibfakademik.1441505

Öz

Amaç: Bu çalışmanın amacı, sanayi firmalarında yalın üretimin maliyetlere ve firma performansına etkisini maliyetlerin ise firma performansına etkisini araştırmaktır. .
Tasarım/Yöntem: Bu çalışmanın ana kütlesini Gaziantep Organize Sanayi bölgesinde faaliyette bulunan üreticiler oluşturmaktadır. Ana kütle içerisinde bulunan firmaların yöneticilerine anket formu uygulanmış ve toplamda 127 veri toplanmıştır. Ölçeklerin yapı geçerliliğini ve güvenirliğini belirlemek amacıyla keşfedici faktör analizi, güvenirlik analizi ve doğrulayıcı faktör analizi uygulanmıştır. Araştırmanın hipotezleri yapısal eşitlik modeli ile analiz edilmiştir.
Bulgular: Analiz sonuçları; yalın üretimin maliyeti etkilediğini ancak firma performansını etkilemediğini göstermiştir.
Sınırlılıklar: Örneklemin sadece Gaziantep organize sanayide faaliyet gösteren sanayi firmaları ile sınırlıdır. Araştırmada kullanılan değişkenlerin kapsamı faktör analizinde geçerlenen ifadeler ile sınırlıdır.
Özgünlük/Değer: Önceki çalışmalarda yalın üretim, maliyet ve performans ilişkisini ayrı ayrı incelenmiştir. Bu çalışmayı özgün kılan yalın üretimin maliyet ve firma performansına aynı anda etkisini incelemiş olmasıdır. Ayrıca önceki çalışmalar daha çok operasyonel performans üzerine etkisini incelerken bu çalışmada firma performansı finansal bir bakış açısı içermektedir.

Kaynakça

  • Achanga, P., Shehab, E., Roy, R, & Nelder, G. (2006). Critical success factors for lean implementation within SMEs. Journal of Manufacturing Technology Management, 17(4), 460-471. https://doi.org/10.1108/17410380610662889
  • Agbejule, A., & Saarikoski, L. (2006). The effect of cost management knowledge on the relationship between budgetary participation and managerial performance The British Accounting Review, 38, 427–440
  • Ahmad, A., Mehra, S. and Pletcher, M. (2004). The perceived impact of JIT implementation on firms’ financial/growth performance. Journal of Manufacturing Technology Management, Vol. 15 No. 2, pp. 118-130. https://doi.org/10.1108/09576060410513715
  • Alhamad, A., Alshurideh, M, Alomari, K., Hamouche, S. Al-Hawary, S. & Alzoubi, H. M. (2022). The effect of electronic human resources management on organizational health of telecommunications companies in Jordan. International Journal of Data and Network Science, 6(2), 429–438.
  • Balakrishnan, R., Linsmeier, T.J. & Venkatachalam, M. (1996). Financial Benefits from JIT Adoption: Effects of Customer Concentration and Cost Structure. The Accounting Review. 71, 2, 183-205
  • Baş, T. (2008). Anket: anket nasıl hazırlanır, uygulanır, değerlendirilir? (5. Baskı). Ankara, Seçkin Yayıncılık. https://www.seckin.com.tr/kitap/anket-nasil-hazirlanir-anket-nasil-uygulanir-anket-nasil-degerlendirilir-turker-bas-s-p-821416867
  • Bayram, N. (2013). Yapısal eşitlik modellemesine giriş amos uygulamaları. Ezgi Kitabevi, Bursa.
  • Belhadi, A., Touriki, F.E., & El Fezazi, S. (2016). A Framework for Effective Implementation of Lean Production in Small and Medium-Sized Enterprises. Journal of Industrial Engineering and Management, 9(3): 786–810. doi:10.3926/jiem.1907
  • Çetindaş, A & Çelik, M. (2017). The moderator role of environmental uncertainity on the relationship between supplier integration and logistics performance. Toros Üniversitesi İİSBF Sosyal Bilimler Dergisi, 4, (7)
  • Dahmani, N., Benhida, K., Belhadi, A., Kamble, S., Elfezazi, S., & Jauhar, S.K. (2021). Smart circular product design strategies towards eco-effective production systems: a lean eco-design industry 4.0 framework. Journal of Cleaner Production, 320, 128847.
  • Deif, A.M., & El Maraghy, E. (2014). Cost performance dynamics in lean production leveling. Journal of Manufacturing Systems, 33, 613–623
  • Dombrowski, U., & Mielke, T. (Eds.). (2015). Ganzheitliche Produktionssysteme: Aktueller Stand und zukünftige Entwicklungen. Springer. https://link.springer.com/book/10.1007/978-3-662-46164-8
  • Fullerton, R.R., & Wempe, W.F. (2009). Lean manufacturing, non-financial performance measures, and financial performance. International Journal of Operations & Production Management, 29(3), 214-240.
  • George, D., & Mallery, P. (2013). IBM SPSS statistics 19 step by step a simple guide and reference (13th ed.). Pearson. https://www.researchgate.net/publication/265468832_IBM_SPSS_Statistics_19_Step_by_Step_a_Simple_Guide_and_Reference
  • GOSB (2024). Organize Sanayi Bölgesi. https://www.gaosb.org/tr/genel-sayfa/bolgeler/5-organize-sanayi-bolgesi-44.html#:~:text=5.b%C3%B6lgede%3B%20120.000.000,Organize%20Sanayi%20B%C3%B6lgesi%20konumuna%20gelmi%C5%9Ftir
  • Henri, J.F., Boiral, O., & Roy, M.J. (2016). Strategic cost management and performance: The case of environmental costs.The British Accounting Review, 48, 269-282
  • Husan, M., and Nanda, D. 1995. The impact of just-in-time manufacturing on firmperformance in the US. Journal of Operations Management, 12(3/4), 297-310.
  • (PDF) The Impact of Acquisitions on Inventory Performance. Available from: https://www.researchgate.net/publication/281012296_The_Impact_of_Acquisitions_on_Inventory_Performance [accessed May 19 2024].
  • Jabbour, C.J.C., de Sousa Jabbour, A.B.L., Govindan, K., Teixeira, A.A., & de Souza Freitas, W.L. (2013). Environmental management and operational performance in automotive companies in Brazil: the role of human resource management and lean manufacturing. Journal of Cleaner Production, 47, 129-140.
  • Liu, C.L., & Lyons, A.C. (2011). An analysis of third-party logistics performance and service provision. Transportation Research Part E, 47, 547–570
  • Losonci, D., & Demeter, K. (2013). Lean production and business performance: international empirical results. Competitiveness Review, 23(3), 218-233. https://doi.org/10.1108/10595421311319816
  • Marodin, G. A., Frank, A., Tortorella, G. L., & Fettermann, D. C. (2019). Lean production and operational performance in the Brazilian automotive supply chain. Total Quality Management & Business Excellence, 30(3-4), 370–385. https://doi.org/10.1080/14783363.2017.1308221
  • Marodin, G., Jabbour, C.J.C., Filho, M.G., & Tortorella, G.L. (2023). Lean production, information and communication technologies and operational performance. Total Quality Management & Business Excellence, 34, (1-2), 183-200, DOI: 10.1080/14783363.2022.2035214
  • Monden, Y. (2011). Toyota Production System: An Integrated Approach to Just-In-Time. https://link.springer.com/book/10.1007/978-1-4615-9714-8#book-header
  • Qi, Y., Boyer, K. K. & Zhao, X. (2009). Supply Chain Strategy, Product Characteristics, and Performance Impact: Evidence from Chinese Manufacturers. Decision Sciences, 40(4), 667-695
  • Samuel, D., Found, P., & Williams, S.J. (2015). How did the publication of the book The Machine That Changed The World change management thinking? Exploring 25 years of lean literature. International Journal of Operations and Production Management, 35, 1386–1407.
  • Schmitt, T., Wolf, C., Lennerfors, T.T., & Okwir, S. (2021). Beyond “Leanear” production: a multi-level approach for achieving circularity in a lean manufacturing context. Journal of Cleaner Production, 318, 128531.
  • Sezen, B. (2001). Dağıtım kanallarında lojistik performans adalet algısı ve kanal üyesi memnuniyeti (Yayın No. 107308) [Doktora Tezi, Gebze Yüksek Teknoloji Enstitüsü] Yüksek Öğretim Kurumu Tez Merkezi. https://tez.yok.gov.tr/UlusalTezMerkezi/tezSorguSonucYeni.jsp
  • Shah, R., & Ward, P. (2007). Defining and developing measures of Lean production. Journal of Operations Management, 25(4), 785–805. https://doi.org/10.1016/j.jom.2007.01.019
  • Shah, S.R, & Ganji, E.N. (2017). Lean production and supply chain innovation in baked foods suppliers to improve performance. British Food Journal, 119(11), 2421-2447
  • Thanki, S., Govindan, K., & Thakkar, J. (2016). An Investigation on Lean-Green Implementation Practices in Indian SMEs Using Analytical Hierarchy Process (AHP) Approach. Journal of Cleaner Production, 135(1): 284–298. doi:10.1016/j.jclepro.2016.06.105
  • Tortorella, G.L., Giglio, R. & van Dun, D. (2019). Industry 4.0 adoption as a moderator of the impact of lean production practices on operational performance improvement. International Journal of Operations & Production Management, 10.1108/IJOPM-01-2019-0005.
  • Uhrin, A., Bruque-Cámara, S., & Moyano-Fuentes, J. (2017). Lean production, workforce development and operational performance. Management Decision, 55(1), 103-118
  • Yazgan, H.İ. (2017). Tedarik Zinciri ve Bilgi Sistemleri Stratejilerinin Tedarik Zinciri Performansına Etkisi: İhracat Yapan İşletmeler Üzerine Bir Araştırma (Yayın No. 479024) [Doktora Tezi, Düzce Üniversitesi] Yüksek Öğretim Kurumu Tez Merkezi. https://tez.yok.gov.tr/UlusalTezMerkezi/tezSorguSonucYeni.jsp
  • Yeung, A.C.L. (2006). The Impact of Third-Party Logistics Performance on the Logistics and Export Performance of Users: An Empirical Study. Maritime Economics and Logistics, (8), 121–139.
  • Yıldız, B. ve Sayın, B. (2020). Tedarik zinciri müşteri entegrasyonunun firma performansı üzerindeki etkisinde ürün inovasyon kapasitesinin aracı rolü. Çankırı Karatekin Üniversitesi İİBF Dergisi, 10(1), 319-348. doi: 10.18074/ckuiibfd.683723
Toplam 36 adet kaynakça vardır.

Ayrıntılar

Birincil Dil Türkçe
Konular Finans
Bölüm KONFERANS BİLDİRİLERİ
Yazarlar

Ahmet Çetindaş 0000-0003-2262-4204

Yayımlanma Tarihi 30 Mayıs 2024
Gönderilme Tarihi 22 Şubat 2024
Kabul Tarihi 24 Mayıs 2024
Yayımlandığı Sayı Yıl 2024 Cilt: 16 Sayı: 30

Kaynak Göster

APA Çetindaş, A. (2024). Yalın Üretimin Maliyetler ve Firma Performansı Üzerine Etkisi. Akademik Araştırmalar Ve Çalışmalar Dergisi (AKAD), 16(30), 256-264. https://doi.org/10.20990/kilisiibfakademik.1441505
AMA Çetindaş A. Yalın Üretimin Maliyetler ve Firma Performansı Üzerine Etkisi. Akademik Araştırmalar ve Çalışmalar Dergisi (AKAD). Mayıs 2024;16(30):256-264. doi:10.20990/kilisiibfakademik.1441505
Chicago Çetindaş, Ahmet. “Yalın Üretimin Maliyetler Ve Firma Performansı Üzerine Etkisi”. Akademik Araştırmalar Ve Çalışmalar Dergisi (AKAD) 16, sy. 30 (Mayıs 2024): 256-64. https://doi.org/10.20990/kilisiibfakademik.1441505.
EndNote Çetindaş A (01 Mayıs 2024) Yalın Üretimin Maliyetler ve Firma Performansı Üzerine Etkisi. Akademik Araştırmalar ve Çalışmalar Dergisi (AKAD) 16 30 256–264.
IEEE A. Çetindaş, “Yalın Üretimin Maliyetler ve Firma Performansı Üzerine Etkisi”, Akademik Araştırmalar ve Çalışmalar Dergisi (AKAD), c. 16, sy. 30, ss. 256–264, 2024, doi: 10.20990/kilisiibfakademik.1441505.
ISNAD Çetindaş, Ahmet. “Yalın Üretimin Maliyetler Ve Firma Performansı Üzerine Etkisi”. Akademik Araştırmalar ve Çalışmalar Dergisi (AKAD) 16/30 (Mayıs 2024), 256-264. https://doi.org/10.20990/kilisiibfakademik.1441505.
JAMA Çetindaş A. Yalın Üretimin Maliyetler ve Firma Performansı Üzerine Etkisi. Akademik Araştırmalar ve Çalışmalar Dergisi (AKAD). 2024;16:256–264.
MLA Çetindaş, Ahmet. “Yalın Üretimin Maliyetler Ve Firma Performansı Üzerine Etkisi”. Akademik Araştırmalar Ve Çalışmalar Dergisi (AKAD), c. 16, sy. 30, 2024, ss. 256-64, doi:10.20990/kilisiibfakademik.1441505.
Vancouver Çetindaş A. Yalın Üretimin Maliyetler ve Firma Performansı Üzerine Etkisi. Akademik Araştırmalar ve Çalışmalar Dergisi (AKAD). 2024;16(30):256-64.