Evaluating machine utilization times for roadheaders used in coal mines: Regression and artificial neural network analyses
Yıl 2023,
, 141 - 151, 20.10.2023
Sair Kahraman
,
Masoud Rostami
,
Behnaz Dibavar
Öz
Roadheaders are extensively utilized for tunnel heading rock engineering applications all over the world. To create a work plan and calculate costs, it is critical to forecast roadheader performance as precisely as possible. Machine utilization time (MUT) is required for the calculation of daily advance rate of roadheaders. This paper investigates the values of MUT for roadheaders used in underground coal mines. The performance measurements were conducted on fifty different locations for axial machines and thirty-nine different locations for transverse machines. MUT values vary from 15 % to 37.5 % with an average of 26.3 % for axial roadheaders, and vary from 6.9 % to 37.9 % with an average of 18.4 % for transvers roadheaders. The average MUT is 25.4% for all measurements. The percentage of average support time approximately equals to the average MUT. Multiple regression and artificial neural network models were also developed for estimating MUT. Concluding remark is that the determined MUT values and the derived estimation models for roadheaders will be very useful for coal miners.
Destekleyen Kurum
TÜBİTAK
Teşekkür
The authors thank TUBITAK (The Scientific and Technological Research Council of Turkey) for the support of the project (Project No. 217M740). The authors also thank Park Termik Elektrik Sanayi ve Ticaret A.Ş., Hattat Enerji ve Maden Ticaret A.Ş., Polyak Eynez Enerji Üretim Madencilik San. ve Tic. A.Ş., İmbat Madencilik Enerji Turizm San. Tic..A.Ş., Demir Export A.Ş., YS Madencilik San. ve Tic. Ltd. Ş. and Kömür İşletmeleri A.Ş. for allowing the field studies.
Kaynakça
- Abdolreza, Y.C., Yakhchali, S.H.. 2013. A new model
to predict roadheader performance using
rock mass properties. Journal of Coal Science
and Engineering. 19 (1), 51-56.
- Bilgin, N., Seyrek, T., Erdinc, E., Shahriar, K. 1990.
Roadheaders clean valuable tips for Istanbul
Metro. Tunnels and Tunnelling. 22, 29–32.
- Bilgin, N., Dincer, T., Copur, H., Erdogan, M. 2004.
Some geological and geotechnical factors affecting the performance of a roadheader in an
inclined tunnel. Tunnelling and Underground
Space Technology. 19, 629–636.
- Bilgin, N., Tumac, D. Feridunoglu, C., Karakas, A.R.,
Akgul, M. 2005. The performance of a roadheader in high strength rock formations in
Küçüksu tunnel. Proc. of the 31th ITA-AITES
World Tunnel Congress. Istanbul, Turkey, pp.
815-820.
- Bilgin, N., Copur, H., Balci, C. 2014. Mechanical Excavation in Mining and Civil Industries. CRC
Press, Taylor and Francis Group.
- Copur, H., Ozdemir, L., Rostami, J. 1998. Roadheader
Applications in Mining and Tunneling Industries. Annual Meeting of American Society for
Mining, Metallurgy and Exploration (SME).
Orlando, Florida, March 10-12, Preprint
Number: 98-185.
- Copur, H., Tuncdemir, H., Bilgin, N., Dincer, T. 2001.
Specific energy as a criterion for the use of rapid excavation systems in Turkish mines. The
Institution of Mining and Metallurgy, Transactions Section-A Mining Technology. 110,
A149–A157.
- Ebrahimabadi, A., Goshtasbi, K., Shahriar, K., CheraghiSeifabad, M. 2011. A model to predict the
performance of roadheadersbased on rock
mass brittleness index. Journal of the Southern African Institute of Mining and Metallurgy. 111, 355-364.
- Gehring, K.H., 1989. A cutting comparison. Tunnels
and Tunnelling. 21, 27–30.
- Göktan, R.M., Güneş, N. 2005. A comparative study of
Schmidt hammer testing procedures with reference to rock cutting machine performance
prediction. International Journal of Rock Mechanics & Mining Sciences. 42(3), 466-472.
- Kahraman, E., Kahraman, S. 2016. The performance
prediction of roadheaders from easy testing
methods. Bulletin of Engineering Geology
and the Environment. 75, 1585-1596.
- Kahraman, S., Aloglu, A. S., Aydın B., Saygın, E. 2019.
The needle penetration index to estimate the
performance of an axial type roadheader used
in a coal mine. Geomechanics and Geophysics
for Geo-Energy and Geo-Resources. 5, 37–45.
- Ocak, I., Bilgin, N. 2010. Comparative studies on the
performance of a roadheader, impact hammer and drilling and blasting method in the
excavation of metro station tunnels in Istanbul. Tunnelling and Underground Space Technology. 25, 181–187.
- Ocak, I. 2008. Comparison of Machine Utilization
Time and Performance for Roadheader and
Impact Hammer in Kadikoy-Kartal Metro
Tunnels (Istanbul). 8th International Multidisciplinary Scientific GeoConference SGEM
2008. 1-4 July, Bulgaria, pp.269-276.
- Rostami, J., Ozdemir, L., Neil, D.M. 1994. Performance prediction: A key issue in mechanical hard
rock mining. Mining Engineering. 11, 1263-
1267.
- Thuro, K., Plinninger, R.J. 1999. Roadheader excavation performance - geological and geotechnical influences. The 9th ISRM Congress, Theme
3: Rock dynamics and tectonophysics / Rock
cutting and drilling, Paris, pp. 1241–1244.
- Tumac, D., Bilgin, N., Feridunoglu, C., Ergin, H., 2007.
Estimation of rock cuttability from shore
hardness and compressive strength properties. Rock Mechanics and Rock Engineering.
40 (5), 477–490.
Yıl 2023,
, 141 - 151, 20.10.2023
Sair Kahraman
,
Masoud Rostami
,
Behnaz Dibavar
Kaynakça
- Abdolreza, Y.C., Yakhchali, S.H.. 2013. A new model
to predict roadheader performance using
rock mass properties. Journal of Coal Science
and Engineering. 19 (1), 51-56.
- Bilgin, N., Seyrek, T., Erdinc, E., Shahriar, K. 1990.
Roadheaders clean valuable tips for Istanbul
Metro. Tunnels and Tunnelling. 22, 29–32.
- Bilgin, N., Dincer, T., Copur, H., Erdogan, M. 2004.
Some geological and geotechnical factors affecting the performance of a roadheader in an
inclined tunnel. Tunnelling and Underground
Space Technology. 19, 629–636.
- Bilgin, N., Tumac, D. Feridunoglu, C., Karakas, A.R.,
Akgul, M. 2005. The performance of a roadheader in high strength rock formations in
Küçüksu tunnel. Proc. of the 31th ITA-AITES
World Tunnel Congress. Istanbul, Turkey, pp.
815-820.
- Bilgin, N., Copur, H., Balci, C. 2014. Mechanical Excavation in Mining and Civil Industries. CRC
Press, Taylor and Francis Group.
- Copur, H., Ozdemir, L., Rostami, J. 1998. Roadheader
Applications in Mining and Tunneling Industries. Annual Meeting of American Society for
Mining, Metallurgy and Exploration (SME).
Orlando, Florida, March 10-12, Preprint
Number: 98-185.
- Copur, H., Tuncdemir, H., Bilgin, N., Dincer, T. 2001.
Specific energy as a criterion for the use of rapid excavation systems in Turkish mines. The
Institution of Mining and Metallurgy, Transactions Section-A Mining Technology. 110,
A149–A157.
- Ebrahimabadi, A., Goshtasbi, K., Shahriar, K., CheraghiSeifabad, M. 2011. A model to predict the
performance of roadheadersbased on rock
mass brittleness index. Journal of the Southern African Institute of Mining and Metallurgy. 111, 355-364.
- Gehring, K.H., 1989. A cutting comparison. Tunnels
and Tunnelling. 21, 27–30.
- Göktan, R.M., Güneş, N. 2005. A comparative study of
Schmidt hammer testing procedures with reference to rock cutting machine performance
prediction. International Journal of Rock Mechanics & Mining Sciences. 42(3), 466-472.
- Kahraman, E., Kahraman, S. 2016. The performance
prediction of roadheaders from easy testing
methods. Bulletin of Engineering Geology
and the Environment. 75, 1585-1596.
- Kahraman, S., Aloglu, A. S., Aydın B., Saygın, E. 2019.
The needle penetration index to estimate the
performance of an axial type roadheader used
in a coal mine. Geomechanics and Geophysics
for Geo-Energy and Geo-Resources. 5, 37–45.
- Ocak, I., Bilgin, N. 2010. Comparative studies on the
performance of a roadheader, impact hammer and drilling and blasting method in the
excavation of metro station tunnels in Istanbul. Tunnelling and Underground Space Technology. 25, 181–187.
- Ocak, I. 2008. Comparison of Machine Utilization
Time and Performance for Roadheader and
Impact Hammer in Kadikoy-Kartal Metro
Tunnels (Istanbul). 8th International Multidisciplinary Scientific GeoConference SGEM
2008. 1-4 July, Bulgaria, pp.269-276.
- Rostami, J., Ozdemir, L., Neil, D.M. 1994. Performance prediction: A key issue in mechanical hard
rock mining. Mining Engineering. 11, 1263-
1267.
- Thuro, K., Plinninger, R.J. 1999. Roadheader excavation performance - geological and geotechnical influences. The 9th ISRM Congress, Theme
3: Rock dynamics and tectonophysics / Rock
cutting and drilling, Paris, pp. 1241–1244.
- Tumac, D., Bilgin, N., Feridunoglu, C., Ergin, H., 2007.
Estimation of rock cuttability from shore
hardness and compressive strength properties. Rock Mechanics and Rock Engineering.
40 (5), 477–490.