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Investigation of the Relationship between Vibration, Cutting Forces and Tool Wear During the Processing of Inconel 718 Super Alloy under Coolant Pressure Jet-Assisted Turning with Variance Analysis

Yıl 2020, Cilt 11, Sayı 1, 46 - 52, 03.06.2020
https://doi.org/10.29048/makufebed.599737

Öz

In this study, cutter vibrations, wear conditions and cutting forces are observed during jet-assisted turning under coolant pressure conditions. Inconel 718 material is used as a thread. The data generated at cutting time is saved to a computer. Relationship between coolant pressure, vibration, tool wear and cutting forces is investigated with variance analysis. In variance analysis, Root Mean Square of vibration (vibration_RMS), RMS values of cutting forces and tool wear are chosen as dependent variables, and coolant pressure is chosen as independent variable. As a result of the analysis, it is found that the effect of coolant pressure on vibration is very important (P<0.01) on cutting forces and tool wear. Duncan multiple comparison test is applied after analysis of variance. According to the Duncan test results, it is observed that 100 bar cutting tests are the optimum tests under coolant pressure.

Kaynakça

  • Alvarez J.D., Tapetado A., Vazquez C.,Miguelez H.,2017. Temperature Measurement and Numerical Prediction in Machining Inconel 718. Journal of Sensors.17(1531)
  • Bhuiyan S.H., Choudhury A., 2015. Investigation of Tool Wear and Surface Finish by Analyzing Vibration Signals in Turning Assab-705 Steel. Machining Science and Technology. 19:2, 236-261.
  • Chuangwen X., Jianming D., Yuzhen C., Huaiyuan L., Zhicheng S., JingS., 2018. The relationships between cutting parameters, tool wear, cutting force and vibration. Advances in Mechanical Engineering. Vol. 10(1) 1–14.
  • Germer H., 2001. High-Precision AC Measurements Using the Monte Carlo Method. IEEE Transactİons on Instrumentation and Measurement, Vol: 50, No: 2.
  • Güllü A., Karabulut Ş., Güldaş A., 2008. Inconel 718 süper alaşımların işlenmesinde talaş kırılma problemleri ve talaş kırıcı tasarımı. Gazi Üniversitesi Mühendislik Mimarlık Fakültesi Dergisi. Cilt 23, No 1, 157-164.
  • Güngör O. (2011). Real Time Monitoring Cutting Tool Vibration, M.Sc.Thesis, Süleyman Demirel University Graduate School of Applied and Natural Sciences Electronic Computer Education Department, Isparta, Turkey.
  • Hegab H., Kishawy H.A., 2018. Towards Sustainable Machining of Inconel 718 Using Nano-Fluid Minimum Quantity Lubrication. Journal of Manufacturing and Materials Processing.2(50)
  • Kamruzzaman M., Dhar N.R., 2009. Effect of High Pressure Coolant on Temperature, Chip, Force, Tool Wear, Tool Life and Surface Roughness in Turning AISI 1060 Steel. G.U. Journal of Science. 22(4): 359-370.
  • Kindi Y.A., Murali R.V., Salim R.K., 2018. Tool Wear Investigation in CNC Turning Operation. Proceedings of the World Congress on Engineering Vol II, July 4-6, London, U.K.
  • Lotfi M., Amini S., Aghaei M., 2018. Tool Wear Prediction and Surface Improvement in Vibration Cutting, Tribology Transactions. 61:3, 414-423.
  • Lohithaksha M., Maiyar L.M., Ramanujam R., Venkatesanc K., Jerald J., 2013. Optimization of Machining Parameters for End Milling of Inconel 718 Super Alloy Using Taguchi Based Grey Relational Analysis. Procedia Engineering. 64: 1276 – 1282.
  • Ozel T., Hsu T-K., Zeren E., 2005. Effects of cutting edge geometry, workpiece hardness, feed rate and cutting speed on surface roughness and forces in finish turning of hardened AISI H13 steel. International Journal of Advanced Manufacturing Technology. 25: 262–269.
  • Ozel T., Zeren E., 2007. Finite element modeling the influence of edge roundness on the stress and temperature fields induced by high-speed machining. International Journal of Advanced Manufacturing Technology. 35:255–267.
  • Paul P.S., Varadarajan A.S., Gnanadurai R.R., 2016. Study on the influence of fluid application parameters on tool vibration and cutting performance during turning of hardened steel Engineering Science and Technology. 19: 241-253.
  • Petrović P.B., 2015. A New High Precision Power Detector of Complex Voltage Signals. Measurement Science Review. Vol: 15, No: 4.
  • Prasad B.S., Babu M.P., 2017. Correlation between vibration amplitude and tool wear in turning: Numerical and experimental analysis. Engineering Science and Technology. 20: 197–211.
  • Ramakrishnana R., Karunamoorthy L., 2008. Modeling and multi-response optimization of Inconel 718 on machining of CNC WEDM process. Journal of Materials Processing Technology. 207:343–349.
  • Revankara G.D., Shettyb R., Raoc S.S., Gaitonde V.N., 2014. Analysis of Surface Roughness and Hardness in Titanium Alloy Machining with Polycrystalline Diamond Tool under Different Lubricating Modes. Materials Research. 17(4): 1010-1022.
  • Salimasli A., Rafighi M., 2016. Titreşim ve Kesme Kuvveti Esaslı Takım Aşınmasının Bulanık Mantıkla İzlenmesi ve Tahmini. Journal of Polytechnic. 20 (1) : 111-120.
  • Xavior M.A., Manohar M., Jeyapandiarajan P., Madhukar P.M., 2017. Tool Wear Assessment During Machining Of Inconel 718. Procedia Engineering. 174:1000- 1008.
  • Yan P., Rong Y., Wang G., 2016. The effect of cutting fluids applied in metal cutting process. Journal of Engineering Manufacture. Vol. 230(1) 19–37.
  • Yılmaz V., Dilipak H., Sarıkaya M., Yılmaz C.Y., Meral G., 2014. Frezeleme İşlemlerinde Titreşimi ve Yüzey Pürüzlülüğünü Etkileyen Parametrelerin Optimizasyonu. Suleyman Demirel University Journal of Technical Sciences. 4(1):37-44.

Yüksek Soğutma Sıvısı Basıncı Altında Inconel 718 Süper Alaşımın İşlenmesi Sırasındaki Titreşim, Kesici Kuvvetler ve Takım Aşınması Arasındaki İlişkinin Varyans Analiziyle İncelenmesi

Yıl 2020, Cilt 11, Sayı 1, 46 - 52, 03.06.2020
https://doi.org/10.29048/makufebed.599737

Öz

Bu çalışmada, soğutma sıvısı basıncı altındaki tornalama koşullarında kesici titreşimleri, aşınma koşulları ve kesici kuvvetleri izlenmiştir. İş malzemesi olarak İnconel 718 kullanılmıştır. Kesme anında oluşan veriler bilgisayara kayde-dilmiş. Soğutma sıvısı basıncı ile titreşim, takım aşınması ve kesici kuvvetler arasındaki ilişki Varyans (ANOVA) analizi yöntemi ile incelenmiştir. Varyans analizinde titreşim_RMS (Root Mean Sequare)’i, kesici kuvvetlerin RMS değerleri ve takım aşınması bağımlı değişken, soğutma sıvısı basıncı ise bağımsız değişken (faktör) olarak seçil-miştir. Analiz sonucunda soğutma sıvısı basıncının titreşim, kesici kuvvetler ve takım aşınması üzerine etkisinin çok önemli olduğu tespit edilmiştir (P<0.01). Varyans analizinden sonra Duncan çoklu karşılaştırma testi uygulanmıştır. Duncan testi sonuçlarına göre sınıflama yapıldığında ise 100 bar’lık kesme deneylerinin en uygun soğutma sıvısı basıncı altında yapılan deneyler olduğu görülmüştür.

Kaynakça

  • Alvarez J.D., Tapetado A., Vazquez C.,Miguelez H.,2017. Temperature Measurement and Numerical Prediction in Machining Inconel 718. Journal of Sensors.17(1531)
  • Bhuiyan S.H., Choudhury A., 2015. Investigation of Tool Wear and Surface Finish by Analyzing Vibration Signals in Turning Assab-705 Steel. Machining Science and Technology. 19:2, 236-261.
  • Chuangwen X., Jianming D., Yuzhen C., Huaiyuan L., Zhicheng S., JingS., 2018. The relationships between cutting parameters, tool wear, cutting force and vibration. Advances in Mechanical Engineering. Vol. 10(1) 1–14.
  • Germer H., 2001. High-Precision AC Measurements Using the Monte Carlo Method. IEEE Transactİons on Instrumentation and Measurement, Vol: 50, No: 2.
  • Güllü A., Karabulut Ş., Güldaş A., 2008. Inconel 718 süper alaşımların işlenmesinde talaş kırılma problemleri ve talaş kırıcı tasarımı. Gazi Üniversitesi Mühendislik Mimarlık Fakültesi Dergisi. Cilt 23, No 1, 157-164.
  • Güngör O. (2011). Real Time Monitoring Cutting Tool Vibration, M.Sc.Thesis, Süleyman Demirel University Graduate School of Applied and Natural Sciences Electronic Computer Education Department, Isparta, Turkey.
  • Hegab H., Kishawy H.A., 2018. Towards Sustainable Machining of Inconel 718 Using Nano-Fluid Minimum Quantity Lubrication. Journal of Manufacturing and Materials Processing.2(50)
  • Kamruzzaman M., Dhar N.R., 2009. Effect of High Pressure Coolant on Temperature, Chip, Force, Tool Wear, Tool Life and Surface Roughness in Turning AISI 1060 Steel. G.U. Journal of Science. 22(4): 359-370.
  • Kindi Y.A., Murali R.V., Salim R.K., 2018. Tool Wear Investigation in CNC Turning Operation. Proceedings of the World Congress on Engineering Vol II, July 4-6, London, U.K.
  • Lotfi M., Amini S., Aghaei M., 2018. Tool Wear Prediction and Surface Improvement in Vibration Cutting, Tribology Transactions. 61:3, 414-423.
  • Lohithaksha M., Maiyar L.M., Ramanujam R., Venkatesanc K., Jerald J., 2013. Optimization of Machining Parameters for End Milling of Inconel 718 Super Alloy Using Taguchi Based Grey Relational Analysis. Procedia Engineering. 64: 1276 – 1282.
  • Ozel T., Hsu T-K., Zeren E., 2005. Effects of cutting edge geometry, workpiece hardness, feed rate and cutting speed on surface roughness and forces in finish turning of hardened AISI H13 steel. International Journal of Advanced Manufacturing Technology. 25: 262–269.
  • Ozel T., Zeren E., 2007. Finite element modeling the influence of edge roundness on the stress and temperature fields induced by high-speed machining. International Journal of Advanced Manufacturing Technology. 35:255–267.
  • Paul P.S., Varadarajan A.S., Gnanadurai R.R., 2016. Study on the influence of fluid application parameters on tool vibration and cutting performance during turning of hardened steel Engineering Science and Technology. 19: 241-253.
  • Petrović P.B., 2015. A New High Precision Power Detector of Complex Voltage Signals. Measurement Science Review. Vol: 15, No: 4.
  • Prasad B.S., Babu M.P., 2017. Correlation between vibration amplitude and tool wear in turning: Numerical and experimental analysis. Engineering Science and Technology. 20: 197–211.
  • Ramakrishnana R., Karunamoorthy L., 2008. Modeling and multi-response optimization of Inconel 718 on machining of CNC WEDM process. Journal of Materials Processing Technology. 207:343–349.
  • Revankara G.D., Shettyb R., Raoc S.S., Gaitonde V.N., 2014. Analysis of Surface Roughness and Hardness in Titanium Alloy Machining with Polycrystalline Diamond Tool under Different Lubricating Modes. Materials Research. 17(4): 1010-1022.
  • Salimasli A., Rafighi M., 2016. Titreşim ve Kesme Kuvveti Esaslı Takım Aşınmasının Bulanık Mantıkla İzlenmesi ve Tahmini. Journal of Polytechnic. 20 (1) : 111-120.
  • Xavior M.A., Manohar M., Jeyapandiarajan P., Madhukar P.M., 2017. Tool Wear Assessment During Machining Of Inconel 718. Procedia Engineering. 174:1000- 1008.
  • Yan P., Rong Y., Wang G., 2016. The effect of cutting fluids applied in metal cutting process. Journal of Engineering Manufacture. Vol. 230(1) 19–37.
  • Yılmaz V., Dilipak H., Sarıkaya M., Yılmaz C.Y., Meral G., 2014. Frezeleme İşlemlerinde Titreşimi ve Yüzey Pürüzlülüğünü Etkileyen Parametrelerin Optimizasyonu. Suleyman Demirel University Journal of Technical Sciences. 4(1):37-44.

Ayrıntılar

Birincil Dil İngilizce
Konular Mühendislik
Bölüm Araştırma Makalesi
Yazarlar

Orhan GÜNGÖR (Sorumlu Yazar)
MEHMET AKİF ERSOY ÜNİVERSİTESİ, TEFENNİ MESLEK YÜKSEKOKULU, BİLGİSAYAR TEKNOLOJİLERİ BÖLÜMÜ
0000-0002-5398-4571
Türkiye


Hüseyin Bilal MACİT
BURDUR MEHMET AKİF ERSOY ÜNİVERSİTESİ, TEFENNİ MESLEK YÜKSEKOKULU, BİLGİSAYAR TEKNOLOJİLERİ BÖLÜMÜ
0000-0002-5325-5416
Türkiye

Yayımlanma Tarihi 3 Haziran 2020
Yayınlandığı Sayı Yıl 2020, Cilt 11, Sayı 1

Kaynak Göster

APA Güngör, O. & Macit, H. B. (2020). Investigation of the Relationship between Vibration, Cutting Forces and Tool Wear During the Processing of Inconel 718 Super Alloy under Coolant Pressure Jet-Assisted Turning with Variance Analysis . Mehmet Akif Ersoy Üniversitesi Fen Bilimleri Enstitüsü Dergisi , 11 (1) , 46-52 . DOI: 10.29048/makufebed.599737

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