Investigation of the Impacts of Cutting Parameters on Power Usage in Cryogenic-Assisted Turning of AISI 52100 Bearing Steel by FEM

Öz

In this study, the effects of dry, cryogenic cooling (LN2/CO2) environments and different cutting parameters on power consumption in turning AISI 52100 bearing steel with finite element analysis (FEA) were investigated. ThirdWave AdvantEdge software was used for FEA. In the analyzes, dry and cryogenic cooling (LN2/CO2) as the processing medium, three different cutting speeds (100 m/min, 150 m/min and 200 m/min), three different feed rates (0.1 mm/rev, 0.15 mm/rev and 0.2 mm/rev) and a fixed depth of cut (0.5 mm) were selected as machining parameters. According to the FE analysis results, it was observed that the power consumption in turning of AISI 52100 bearing steel in cryogenic cooling (LN2/CO2) environment decreased compared to dry environment in all cutting parameters. In the turning experiments performed in dry and cryogenic cooling (LN2/CO2) environments, it was observed that the minimum power consumption was measured at low cutting speeds and high feed rates. In this context, the lowest power consumption was measured as 72 W at 100 m/min cutting speed, 0.2 mm/rev feed rate in LN2 environment, while the highest power consumption was 217.3 W at 200 m/min cutting speed, 0.1 mm/rev feed rate in dry environment.

Anahtar Kelimeler

• AISI 52100
• Cryogenic processing
• Power consumption
• Finite element method

AISI 52100 Rulman Çeliğinin Kriyojenik Destekli Tornalama İşleminde Kesme Parametrelerinin Güç Tüketimi Üzerine Etkilerinin FEM ile İncelenmesi

Öz

Bu çalışma, sonlu eleman analizi (FEA) ile AISI 52100 rulman çeliğinin tornalanmasında güç tüketimi üzerine kuru, kriyojenik soğutma (LN2/CO2) ortamlarının ve farklı kesme parametrelerinin etkileri incelenmiştir. FEA ThirdWave AdvantEdge yazılımı kullanılmıştır. Analizlerde işleme ortamı olarak kuru ve kriyojenik soğutma (LN2/CO2) ile işleme parametresi olarak üç farklı kesme hızı (100 m/min, 150 m/min ve 200 m/min), üç farklı ilerleme miktarı (0.1 mm/rev, 0.15 mm/rev ve 0.2 mm/rev) ve sabit kesme derinliği (0.5 mm) seçilmiştir. FE analiz sonuçlarına göre, tüm kesme parametrelerinde kriyojenik soğutma (LN2/CO2) ortamında AISI 52100 rulman çeliğinin tornalanmasında güç tüketimi kuru ortama göre azaldığı görülmüştür. Kuru ve kriyojenik soğutma (LN2/CO2) ortamlarında yapılan tornalama deneylerinde düşük kesme hızlarında ve yüksek ilerleme miktarlarında minimum güç tüketiminin ölçüldüğü görülmüştür. Bu bağlamda en düşük güç tüketimi 100 m/min kesme hızında, 0.2 mm/rev ilerleme miktarında ve LN2 ortamında 72 W ölçülürken, en yüksek güç tüketimi 200 m/min kesme hızında, 0.1 mm/rev ilerleme miktarında ve kuru ortamda 217.3 W olmuştur.

Anahtar Kelimeler

• AISI 52100
• Kriyojenik işleme
• Güç tüketimi
• Sonlu elemanlar metodu
• Cryogenic processing

Kaynakça

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