Metal Additive Manufactured Functionally Graded Structures
Yıl 2021,
Cilt: 62 Sayı: 702, 1 - 22, 11.03.2021
Orhan Gülcan
,
Ugur Simsek
,
Baris Kavas
Öz
Functionally graded structure (FGS) is a type of material where microstructure, porosity or chemical composition is gradually changing across the volume of the material so that multiple physical properties not possible within the same part made by conventional material processing techniques can be achieved. Metal FGSs can be produced with different conventional manufacturing processes but recent advances in Additive Manufacturing (AM) enable the production of different type of FGSs with the possibility of production of complex shapes, low cost for prototyping, minimum tooling, high accuracy and high repeatability. The present paper focuses on the recent advances in metal AM of FGSs. A detailed review of researches on metal AM of FGSs and their usage in different industries will be presented in this paper.
Kaynakça
- Mahamood, R. M., Akinlabi, E. T. 2017. Functionally graded materials, ISBN: 978-3-319-85236-2 Springer International Publishing, Switzerland.
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Eklemeli İmalatla Üretilen İşlevsel Olarak Derecelendirilmiş Metal Yapılar
Yıl 2021,
Cilt: 62 Sayı: 702, 1 - 22, 11.03.2021
Orhan Gülcan
,
Ugur Simsek
,
Baris Kavas
Öz
İşlevsel olarak derecelendirilmiş yapılar (İDY), konvansiyonel malzeme işleme yöntemleri ile elde edilemeyen, aynı parça içerisinde birden çok fiziksel özelliğin elde edilebilmesi için mikroyapı, gözeneklilik veya kimyasal kompozisyonun, malzemenin hacmi boyunca kademeli olarak değiştiği bir malzeme çeşididir. Metal İDY, farklı konvansiyonel üretim yöntemleri ile üretilebilmektedir fakat Eklemeli İmalat (Eİ) konusunda son zamanlarda elde edilen gelişmeler, karmaşık şekillerin üretilebilme ihtimali, düşük prototipleme maliyetleri, asgari kalıp üretimi, yüksek hassasiyet ve işlemin yüksek tekrar edilebilme özelliklerinden dolayı, farklı türlerde İDY’lerin üretilebilmesine olanak sağlamaktadır. Bu çalışmada, Eİ ile üretilen metal İDY’ler konusunda son yıllarda elde edilen gelişmelere odaklanılmıştır. Eİ ile üretilen metal İDY’lerin detaylı literatür taraması ve farklı endüstrilerde kullanımı bu çalışmada anlatılacaktır.
Destekleyen Kurum
TÜBİTAK
Teşekkür
Bu makale, TÜBİTAK Teknoloji ve Yenilik Destek Programı kapsamında desteklenmiştir (Proje No: 5158001)
Kaynakça
- Mahamood, R. M., Akinlabi, E. T. 2017. Functionally graded materials, ISBN: 978-3-319-85236-2 Springer International Publishing, Switzerland.
- Sha, Y., Jiani, L., Haoyu, C., Ritchie, R. O., Jun, X. 2018. “Design and strengthening mechanisms in hierarchical architected materials processed using additive manufacturing”. International Journal of Mechanical Sciences, vol. 149, p. 150-163. https://doi.org/10.1016/j.ijmecsci.2018.09.038.
- Stoner, B., Bartolai, J., Kaweesa, D. V., Meisel, N. A., Simpson, T. W. 2018. “Achieving functionally graded material composition through bicontinuous mesostructural geometry in material extrusion additive manufacturing”, JOM, vol. 70, p. 413-418. https://doi.org/10.1007/s11837-017-2669-z.
- Popovich, V. A., Borisov, E. V., Popovich, A. A., Sufiiarov, V. S., Masaylo, D. V., Alzina, L. 2017. “Functionally graded Inconel 718 processed by additive manufacturing: Crystallographic texture, anisotropy of microstructure and mechanical properties”, Materials & Design, vol. 114, p. 441-449. https://doi.org/10.1016/j.matdes.2016.10.075.
- Naebe, M., Shirvanimoghaddam, K. 2016. “Functionally graded materials: A review of fabrication and properties”, Applied Materials Today, vol. 5, p. 223-245. https://doi.org/10.1016/j.apmt.2016.10.001.
- Popoola, P., Farotade, G., Fatoba, O., Popoola, O. 2016. “Laser engineering net shaping method in the area of development of functionally graded materials (FGSs) for aero engine applications - a review”, https://www.intechopen.com/books/fiber-laser/laser-engineering-net-shaping-method-in-the-area-of-development-of-functionally-graded-materials-fgm, son erişim tarihi: 21.08.2020.
- Avila, J. D., Bose, S., Bandyopadhyay, A. 2018. Additive manufacturing of titanium and titanium alloys for biomedical applications, Titanium in Medical and Dental Applications, Woodhead Publishing Series in Biomaterials, ISBN: 978-3-319-91713-9, Springer International Publishing, Switzerland.
- Herzog, D., Seyda, V., Wycisk, E., Emmelmann, C. 2016. “Additive manufacturing of metals”, Acta Materialia, vol. 117, p. 371-392. https://doi.org/10.1016/j.actamat.2016.07.019.
- Flores, I., Kretzschmar, N., Azman, A. H., Chekurov, S., Pedersen, D. B., Chaudhuri, A. 2020. “Implications of lattice structures on economics and productivity of metal powder bed fusion”, Additive Manufacturing, vol. 31, p. 100947. https://doi.org/10.1016/j.addma.2019.100947.
- Kieback, B., Neubrand, A., Riedel, H. 2003. “Processing techniques for functionally graded materials”, Materials Science and Engineering A, vol. 362, p. 81-105. https://doi.org/10.1016/S0921-5093(03)00578-1.
- Barui, S., Chatterjee, S., Mandal, S., Kumar, A., Basu, B. 2017. “Microstructure and compression properties of 3D powder printed Ti-6Al-4V scaffolds with designed porosity: Experimental and computational analysis”, Materials Science and Engineering: C, vol. 70, p. 812-823. https://doi.org/10.1016/j.msec.2016.09.040.
- El-Galy, I. M., Saleh, B. I., Ahmed, M. H. 2019. “Functionally graded materials classifications and development trends from industrial point of view”, SN Applies Sciences, vol. 1, p. 1378. https://doi.org/10.1007/s42452-019-1413-4.
- Chen, Y., Liou, F. 2018. “Additive manufacturing of metal functionally graded materials: a review”, Proceedings of the 29th Annual International Solid Freeform Fabrication Symposium, The University of Texas at Austin, Austin, Texas, USA.
- Loh, G. H., Pei, E., Harrison, D., Monzon, M. D. 2018. “An overview of functionally graded additive manufacturing”, Additive Manufacturing, vol. 23, p. 34-44. https://doi.org/10.1016/j.addma.2018.06.023.
- Qu, H. P., Li, P., Zhang, S. Q., Li, A., Wang, H. M. 2010. “Microstructure and mechanical property of laser melting deposition (LMD) Ti/TiAl structural gradient material”, Materials and Design, vol. 31, p. 574-582. https://doi.org/10.1016/j.matdes.2009.07.004.
- Tan, C., Zhou, K., Kuang, T. 2019. “Selective laser melting of tungsten-copper functionally graded material”, Materials Letters, vol. 237, p. 328-331. https://doi.org/10.1016/j.matlet.2018.11.127.
- Carroll, B. E., Otis, R. A., Borgonia, J. P., Suh, J., Dillon, R. P., Shapiro, A. A., Hofmann, D. C., Liu, Z-K., Beese, A. M. 2016. “Functionally graded material of 304L stainless steel and inconel 625 fabricated by directed energy deposition: Characterization and thermodynamic modeling”, Acta Materialia, vol. 108, p. 46-54. https://doi.org/10.1016/j.actamat.2016.02.019.
- Shishkovsky, I., Missemer, F., Smurov, I. 2012. “Direct metal deposition of functionalgraded structures in Ti–Al system”, Physics Procedia, vol. 39, p. 382-391. https://doi.org/10.1016/j.phpro.2012.10.052.
- Reichardt, A., Shapiro, A. A., Otis, R., Dillon, R. P., Borgonia, J. P., McEnerney, B. W., Hosemann, P., Beese, A. M. 2020. “Advances in additive manufacturing of metal-based functionally graded materials”, International Materials Reviews. https://doi.org/10.1080/09506608.2019.1709354.
- Mahmoud, D., Elbestawi, M. A. 2017. “Lattice structures and functionally graded materials applications in additive manufacturing of orthopedic implants: a review”, Journal of Manufacturing and Materials Processing, vol. 1, no. 2, p. 13. https://doi.org/10.3390/jmmp1020013.
- Surmeneva, M. A., Surmenev, R. A., Chudinova, E. A., Koptioug, A., Tkachev, M. S., Gorodzha, S. N., Rännar, L-E. 2017. “Fabrication of multiple-layered gradient cellular metal scaffold via electron beam melting for segmental bone reconstruction”, Materials & Design, vol. 133, p. 195-204. https://doi.org/10.1016/j.matdes.2017.07.059.
- Zhang, C., Chen, F., Huang, Z., Jia, M., Chen, G., Ye, Y., Lin, Y., Liu, W., Chen, B., Shen, Q., Zhang, L., Lavernia, E. J. 2019. “Additive manufacturing of functionally graded materials: A review”, Materials Science and Engineering: A, vol. 764, p. 138209. https://doi.org/10.1016/j.msea.2019.138209.
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