Araştırma Makalesi
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Elasto-Plastic Deformation of a Liquid Ammonia Storage Tank

Yıl 2022, Cilt: 63 Sayı: 708, 540 - 559, 16.09.2022
https://doi.org/10.46399/muhendismakina.1108194

Öz

This paper presents the elasto-plastic deformation of the inner bottom plate of a 10,000 tonnes capacity double wall liquid ammonia storage tank used in a chemical fertilizer plant. It has been determined that the problem encountered in the bottom plate of the tank where the raw material is stocked at -33°C is caused by the rapid cooling of the tank after the internal maintenance. Mechanical tests performed on the sample cut from the bottom plate showed that the plastic deformation occurred at a rate of 1.94%, but the toughness was at a level that did not require a change. Therefore, it is foreseen that the use of the bottom plate can be continued by complying with the 1°C/hour heating and cooling rule in accordance with the relevant standard API-620.

Destekleyen Kurum

The author declares that he has no known competing financial interests or personal relationships that could have appeared to influence the work reported in this paper.

Kaynakça

  • API Standard 620, Design and Construction of Large, Welded, Low-Pressure Storage Tanks, Twelfth Edition, Oct. 2013.
  • EN 14620, Design and manufacture of site built, vertical, cylindrical, flat-bottomed steel tanks for the storage of refrigerated, liquefied gases with operating temperatures between 0°C and -165°C - Part 1-5,
  • Jeremić, L., Đorđević, B., Šapić, I., Sedmak, S.A., Milovanović, N. Manufacturing and Integrity of Ammonia Storage Tanks, Struct. Integ. and Life, 20(2): 123-129, 2020.
  • Guidance For Inspection of Atmosferic, Refrigerated Ammonia Storage Tanks, European Fertilizer Manufacturers Association, Second Edition, Belgium, 2008 Edition, Issue 2014.
  • Baboo, P. Ammonia Storage Tank Pre -Commissioning. International Journal of Engineering Research and Technology, 2019. https://doi.org/10.17577/ijertv8is090209
  • Orooji, A., Hosseininna, S.S. Lessons Learned From Decommissioning of a Liquid Ammonia Storage Tank, Asian Nitrogen + Syngas 2014 International Conference, Jakarta, Indonesia, 17 - 19 November 2014.
  • Benac, D.J., Cherolis, N.E., & Wood, D.F., Managing Cold Temperature and Brittle Fracture Hazards in Pressure Vessels. Journal of Failure Analysis and Prevention, 16, 55-66, 2016. https://doi.org/10.1007/s11668-015-0052-3
  • Lonsdale, H. in Ammonia Tank Failure, Ammonia Plant Safety AIChE, vol. 17. pp. 126–131, South Africa, 1975.
  • Sweat, M.E. An ammonia tank failure. A nuts-and-bolts account, covering the cause of failure, repair, and procedural changes made to prevent recurrence. Plant/Oper. Prog., 2: 114-116, 1983. https://doi.org/10.1002/prsb.720020210
  • Loginow, A.W. A review of stress corrosion cracking of steel in liquefied ammonia service. Materials Performance, 25, 18-22, 1986.
  • Malhotra, P.K., Veletsos, A.S. Uplifting Analysis of Base Plates in Cylindrical Tanks. Journal of Structural Engineering-asce, 120, 3489-3505, 1994. https://doi.org/10.1061/(ASCE)0733-9445(1994)120:12(3489)
  • API Standard 650, Welded Tanks for Oil Storage, Twelfth Edition, March 2013.
  • Lele, G.S. Ammonia Storage: Selection & Safety Issues, Chemical Industry Digest., May 2008.
  • Al-Abdulally, F., Al-Shuwaib, S. and Gupta, B.L. Hazard Analysis and Safety Considerations in Refrigerated Ammonia Storage Tanks, Plant/Operations Progress, Wiley Online Library, Vol. 6, Issue 2, p. 84-88, 1987. https://doi.org/10.1002/prsb.720060209
  • API Standard 653, Tank Inspection, Repair, Alteration, and Reconstruction, Fifth Edition, November 2014.
  • ASME Boiler and Pressure Vessel Code, Section II-Materials, Part D- Properties, Table 1A, 2017 Edition.
  • Matthews, C. A Quick Guide to API 653 Certified Storage Tank Inspector Syllabus, Woodhead Publishing Limited, 2011.
  • EN10028-2:2017, Flat products made of steels for pressure purposes - Part 2: Non-alloy and alloy steels with specified elevated temperature properties.
  • Lee, M., Barlat, F. Modeling of Plastic Yielding, Anisotropic Flow, and the Bauschinger Effect, Material Science, 2014. https://doi.org/10.1016/B978-0-08-096532-1.00219-3
  • Ramberg, W., Osgood, W. R. Description of stress–strain curves by three parameters. Technical Note No. 902, National Advisory Committee For Aeronautics, Washington DC, 1943.

Bir Sıvı Amonyak Depolama Tankının Elasto-Plastik Deformasyonu

Yıl 2022, Cilt: 63 Sayı: 708, 540 - 559, 16.09.2022
https://doi.org/10.46399/muhendismakina.1108194

Öz

Bu çalışma, bir kimyasal gübre fabrikasında kullanılan 10.000 ton kapasiteli çift cidarlı sıvı amonyak depolama tankının iç taban sacının elasto-plastik deformasyonunu sunmaktadır. Hammaddenin -33°C'de stoklandığı tankın taban sacında karşılaşılan problemin, tankın bir önceki iç bakım sonrası hızlı soğumaya maruz bırakılmasından kaynaklandığı tespit edilmiştir. Taban sacından kesilen numune üzerinde yapılan mekanik testler, plastik deformasyonun %1,94 oranında gerçekleştiğini ancak tokluğun değişiklik gerektirmeyen bir seviyede olduğunu göstermiştir. Bu nedenle ilgili standart API-620'nın belirttiği 1°C/saat ısıtma ve soğutma kuralına uyularak mevcut taban sacının kullanımına devam edilebileceği öngörülmüştür.

Kaynakça

  • API Standard 620, Design and Construction of Large, Welded, Low-Pressure Storage Tanks, Twelfth Edition, Oct. 2013.
  • EN 14620, Design and manufacture of site built, vertical, cylindrical, flat-bottomed steel tanks for the storage of refrigerated, liquefied gases with operating temperatures between 0°C and -165°C - Part 1-5,
  • Jeremić, L., Đorđević, B., Šapić, I., Sedmak, S.A., Milovanović, N. Manufacturing and Integrity of Ammonia Storage Tanks, Struct. Integ. and Life, 20(2): 123-129, 2020.
  • Guidance For Inspection of Atmosferic, Refrigerated Ammonia Storage Tanks, European Fertilizer Manufacturers Association, Second Edition, Belgium, 2008 Edition, Issue 2014.
  • Baboo, P. Ammonia Storage Tank Pre -Commissioning. International Journal of Engineering Research and Technology, 2019. https://doi.org/10.17577/ijertv8is090209
  • Orooji, A., Hosseininna, S.S. Lessons Learned From Decommissioning of a Liquid Ammonia Storage Tank, Asian Nitrogen + Syngas 2014 International Conference, Jakarta, Indonesia, 17 - 19 November 2014.
  • Benac, D.J., Cherolis, N.E., & Wood, D.F., Managing Cold Temperature and Brittle Fracture Hazards in Pressure Vessels. Journal of Failure Analysis and Prevention, 16, 55-66, 2016. https://doi.org/10.1007/s11668-015-0052-3
  • Lonsdale, H. in Ammonia Tank Failure, Ammonia Plant Safety AIChE, vol. 17. pp. 126–131, South Africa, 1975.
  • Sweat, M.E. An ammonia tank failure. A nuts-and-bolts account, covering the cause of failure, repair, and procedural changes made to prevent recurrence. Plant/Oper. Prog., 2: 114-116, 1983. https://doi.org/10.1002/prsb.720020210
  • Loginow, A.W. A review of stress corrosion cracking of steel in liquefied ammonia service. Materials Performance, 25, 18-22, 1986.
  • Malhotra, P.K., Veletsos, A.S. Uplifting Analysis of Base Plates in Cylindrical Tanks. Journal of Structural Engineering-asce, 120, 3489-3505, 1994. https://doi.org/10.1061/(ASCE)0733-9445(1994)120:12(3489)
  • API Standard 650, Welded Tanks for Oil Storage, Twelfth Edition, March 2013.
  • Lele, G.S. Ammonia Storage: Selection & Safety Issues, Chemical Industry Digest., May 2008.
  • Al-Abdulally, F., Al-Shuwaib, S. and Gupta, B.L. Hazard Analysis and Safety Considerations in Refrigerated Ammonia Storage Tanks, Plant/Operations Progress, Wiley Online Library, Vol. 6, Issue 2, p. 84-88, 1987. https://doi.org/10.1002/prsb.720060209
  • API Standard 653, Tank Inspection, Repair, Alteration, and Reconstruction, Fifth Edition, November 2014.
  • ASME Boiler and Pressure Vessel Code, Section II-Materials, Part D- Properties, Table 1A, 2017 Edition.
  • Matthews, C. A Quick Guide to API 653 Certified Storage Tank Inspector Syllabus, Woodhead Publishing Limited, 2011.
  • EN10028-2:2017, Flat products made of steels for pressure purposes - Part 2: Non-alloy and alloy steels with specified elevated temperature properties.
  • Lee, M., Barlat, F. Modeling of Plastic Yielding, Anisotropic Flow, and the Bauschinger Effect, Material Science, 2014. https://doi.org/10.1016/B978-0-08-096532-1.00219-3
  • Ramberg, W., Osgood, W. R. Description of stress–strain curves by three parameters. Technical Note No. 902, National Advisory Committee For Aeronautics, Washington DC, 1943.
Toplam 20 adet kaynakça vardır.

Ayrıntılar

Birincil Dil İngilizce
Konular Mühendislik
Bölüm Araştırma Makalesi
Yazarlar

Göksel Saraçoğlu 0000-0002-0211-0540

Yayımlanma Tarihi 16 Eylül 2022
Gönderilme Tarihi 24 Nisan 2022
Kabul Tarihi 2 Temmuz 2022
Yayımlandığı Sayı Yıl 2022 Cilt: 63 Sayı: 708

Kaynak Göster

APA Saraçoğlu, G. (2022). Elasto-Plastic Deformation of a Liquid Ammonia Storage Tank. Mühendis Ve Makina, 63(708), 540-559. https://doi.org/10.46399/muhendismakina.1108194

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