DOĞAL KEMİK TOZLARI KULLANILARAK YER KAROLARININ AŞINMA DİRENCİNİN ARTIRILMASI

Yıl 2025, Cilt: 66 Sayı: 719, 293 - 312, 30.06.2025

Yavuz Ergün

https://doi.org/10.46399/muhendismakina.1726355

Öz

Seramik karoları sürekli basma ve aşınmaya maruz kalmaktadır. Seramik malzemeler gevrek bir özellik gösterdiğinden dolayı porselen karoların üstleri devamlı aşınmaya ve yüzey özelliklerinin bozulmasına neden olmaktadır. Porselen karo yüzeyinde gözlenen bu bozulmayı azaltmak amacıyla doğal hayvan kemikleri kullanılarak yer karosu sırlarının aşınma dirençlerinin arttırmaya yönelik bir çalışma yapılmıştır. Doğal hayvan kemiklerinin 38-45 mikron aralığında öğütülüp yer karosu sır reçetesine ağırlıkça %1-8 oranında ilave edilerek yer karosu sırlarına uygulanmıştır. Takviye edilen kemik tozları, sırın viskozitesinde önemli bir artışa neden olmazken daha mat bir görünüme neden olmaktadır. Bu numuneler 1070 oC’de sinterlenerek,, 2X2cm2 boyutlarında hazırlanıp mekanik aşınma özellikleri incelenmiştir.

Aşınma testleri bilya disk aşınma test cihazında, yağsız kuru ortamda ve oda sıcaklığında gerçekleştirilmiştir. Aşınma testleri 0.3 m/s kayma hızında, 5 N yük altında ve 50-100 metre uzunluğunda aşınması yapılarak gerçekleştirilmiştir. Aşınma dayanımları, kemik tozu içermeyen numunelere göre yaklaşık % 20 artmıştır. Aşınma test sonucunda aşınma yerlerinden alınan numunelerden taramalı elektron mikroskobu (SEM) ile mikro yapı özellikleri ve X-ışınları enerji dağılımlı spektroskopi (EDS) analizleri yapılmıştır. Kemik tozu katkıların yüzey bozulma değerleri, aşınma hacmi oranları Taylor-Hobson Rugosimeter Surtronic 25 cihazı ile ölçülmüştür. Aşınma testleri sonucunda % kemik tozu oranlarının artmasıyla porselen yer karosu sırların aşınmaya karşı dirençlerinin arttığı tespit edilmiştir.

Anahtar Kelimeler

Seramik , sır , doğal kemik , aşınma direnci , abrazyon

INCREASİNG THE ABRASİON RESİSTANCE OF FLOOR TİLES BY USİNG NATURAL BONE POWDERS

Öz

Ceramic tiles are subjected to constant compression and abrasion. Since ceramic materials are brittle, the surfaces of porcelain tiles are subject to continuous abrasion and deterioration of surface properties. In order to reduce this deterioration observed on the porcelain tile surface, a study was conducted to increase the abrasion resistance of floor tile glazes using natural animal bones. Natural animal bones were ground in the range of 38-45 microns and added to the floor tile glaze recipe at a rate of 1-8% by weight and applied to floor tile glazes. While the reinforced bone powders do not cause a significant increase in the viscosity of the glaze, they cause a more matte appearance. These samples were sintered at 1070 oC, prepared in 2X2cm2 sizes and their mechanical wear properties were investigated.

Abrasion tests were carried out on a ball disc abrasion tester in a dry environment without oil and at room temperature. Abrasion tests were carried out at a sliding speed of 0.3 m/s, under a load of 5 N and 50-100 meters in length. The abrasion resistance increased by about 20% compared to the specimens without bone dust. As a result of the abrasion test, microstructure properties were analyzed by scanning electron microscopy (SEM) and X-ray energy dispersive spectroscopy (EDS). Surface distortion values and wear volume ratios of bone powder additives were measured with Taylor-Hobson Rugosimeter Surtronic 25 device. As a result of the destructive tests, It was found that the resistance to abrasion of porcelain floor tile glazes increased with the increase in bone dust content.

Anahtar Kelimeler

Ceramic , glaze , natural bone , wear resistance , abrasion

Destekleyen Kurum

Support: In our study, floor tiles and glaze preparation unit Umpaş Seramik Sanayi ve Ticaret A Ş. It was obtained from the enterprises.

Kaynakça

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