INVESTIGATION OF THE EFFECTS OF PIN OVERLAP PHENOMENON ON THE MECHANICAL PROPERTIES OF FRICTION STIR WELDED AA7075/AA6013 ALLOY COUPLE
Yıl 2019,
Cilt: 8 Sayı: 1, 436 - 446, 28.01.2019
Şefika Kasman
Sertan Ozan
Öz
In this study, the friction stir welding
ability of AA7075 / AA6013 aluminum alloy couple was investigated. The
interaction between the pin profiles and overlapped welding seams affecting the
mechanical properties was investigated. The welded joints were characterized by
tensile and bending tests. The highest
tensile strength of 203 MPa and the lowest elongation at rupture with a value
of 2.12% were obtained in the absence of offset using a tool with conical pin
geometry. Root bending strength and surface bending strength values were found
to be 288 MPa and 284 MPa, respectively. The highest root bending strength was measured
to be 293 MPa; it was obtained from the welded joint manufactured via
offsetting the tool with the pentagonal pin profile on the AS direction. This
welded joint was found to contain defects. All welded joints joined by tools
with pentagonal pin profiles have been found to exhibit crack-type
imperfections affecting the tensile test results.
Kaynakça
- [1] AHMADNIA, M., SHAHRAKI, S., KAMARPOSHTI, M.A., “Experimental studies on optimized mechanical properties while dissimilar joining AA6061 and AA5010 in a friction stir welding process“, Int. J. Adv. Manuf. Technol., 87, 2337-2352, 2016.
- [2] AVAL, H.J., “Influences of pin profile on the mechanical and microstructural behaviors in dissimilar friction stir welded AA6082-AA7075 butt Joint”, Mater. Des., 67, 413-421, 2015.
- [3] YAZDIPOUR, A., HEIDARZADEH, A., “Dissimilar butt friction stir welding of Al 5083-H321 and 316L stainless steel alloys”, Int. J. Adv. Manuf. Technol., 87, 3105-3112, 2016.
- [4] DANIOLOS, N.M., PANTELIS, D.I., “Microstructural and mechanical properties of dissimilar friction stir welds between AA6082-T6 and AA7075-T651”, Int. J. Adv. Manuf. Technol., 88, 2497-2505, 2017.
- [5] GUO, J.F., CHEN, H.C., SUN, C.N., BI, G., SUN, Z., WEI, J., “Friction stir welding of dissimilar materials between AA6061 and AA7075 Al alloys effects of process parameters”, Mater. Des., 56, 185-192, 2014.
- [6] PATIL, H., SHARMA, N., PATEL, K., PATEL, A., PATEL, V., PATIL, C., “Effect of Processing Parameters on Properties of Friction Stir Welded Joints of Aluminium Alloys AA7075-T651 and AA6061-T6”, Int J Advanced Design and Manufacturing Technology, 10, 93-99, 2017.
- [7] SN, A., MANGSHETTY, S., “Comparsion of Mechanical and Microstructural Behaviour of Tig Welded and Friction Stir Welded Dissimilar Aa6063 and Aa7075”, 3, 7-12, 2015.
- [8] ALIHA, M.R.M., SHAHHEIDARI, M., BISADI, M., AKBARI, M., HOSSAIN, S., “Mechanical and metallurgical properties of dissimilar AA6061-T6 and AA7277-T6 joint made by FSW technique”, Int. J. Adv. Manuf. Technol., 86, 2551-2565, 2016.
- [9] FARZADI, A., “Correlation between precipitate microstructure and mechanical properties in AA7075-T6 aluminum alloy friction stir welded joints”, Materialwiss. Werkstofftech., 48, 151-162, 2017.
- [10] PADMANABAN, G., BALASUBRAMANIAN, V., “Selection of FSW tool pin profile, shoulder diameter and material for joining AZ31B magnesium alloy - An experimental approach”, Mater. Des., 30, 2647-2656, 2009.
- [11] ZHANG, H.J., WANG, M., Qi, R.L., ZHU, Z., ZHANG, X., YU, T., WU, Z.Q., “Effect of rotation speed on nugget structure and property of high rotation speed friction stir welded Al-Mn aluminum alloy”, Int. J. Adv. Manuf. Technol., 92, 2401-2410, 2017.
- [12] GUPTA, R.K., DAS, H., PAL, T.K., “Influence of Processing Parameters on Induced Energy, Mechanical and Corrosion Properties of FSW Butt Joint of 7475 AA”, Journal of Materials Engineering and Performance, 21, 1645-1654, 2012.
- [13] SAILAJA, C., REDDY, B.R.G., “Effect of Process Parameters on Mechanical Properties of Friction Stir Welding – A Review”, International Journal of Innovative Research in Science, Engineering and Technology, 4, 9818-9822, 2015.
- [14] GEMME, F., VERREMAN, Y., DUBOURG, L., WANJARA, P., “Effect of welding parameters on microstructure and mechanical properties of AA7075-T6 friction stir welded joints”, Fatigue Fract. Eng. Mater. Struct., 34, 877-886, 2011.
- [15] PATIL, H., SOMAN, S., “Experimental study on the effect of welding speed and tool pin profiles on AA6082-O aluminium friction stir welded butt joints”, International Journal of Engineering, Science and Technology, 2, 268-275, 2010.
- [16] HEINZ, B., SKROTZKI, B., “Characterization of a friction-stir-welded aluminum alloy 6013”, Metall. Mater. Trans. B-Proc. Metall. Mater. Proc. Sci., 33, 489-498, 2002.
- [17] HAMED, J.A., “Effect of welding heat input and post-weld aging time on microstructure and mechanical properties in dissimilar friction stir welded AA7075-AA5086”, Transactions of Nonferrous Metals Society of China, 27, 1707-1715, 2017.
- [18] HARYADI, G.D., KIM, S.J., “Influences of post weld heat treatment on fatigue crack growth behavior of TIG welding of 6013 T4 aluminum alloy joint (Part 1. Fatigue crack growth across the weld metal)”, Journal of Mechanical Science and Technology, 25, 2161-2170, 2011.
- [19] KAFALI, H., AY, N., “Havacılıkta Kullanılan 6013-T6 Alüminyum Alaşımının Sürtünme Karıştırma Kaynağıyla Birleştirilmesi”, Süleyman Demirel Üniversitesi Fen Bilimleri Enstitüsü Dergisi, 18, 38-47, 2014.
- [20] ASTM. Standard Test Methods for Tension Testing of Metallic Materials, ASTM International, West Conshohocken, PA, 2016, www.astm.org.
- [21] MAO, Y.Q., KE, L.M., LIU, F.C., HUANG, C.P., CHEN, Y.H., LIU, Q., “Effect of welding parameters on microstructure and mechanical properties of friction stir welded joints of 2060 aluminum lithium alloy”, Int. J. Adv. Manuf. Technol., 81, 1419-1431, 2015.
- [22] POURAHMAD, P., ABBASI, M., “Materials flow and phase transformation in friction stir welding of Al 6013/Mg”, Transactions of Nonferrous Metals Society of China, 23, 1253-1261, 2013.
- [23] ESMAEILI, A., GIVI, M.K.B., RAJANI, H.R.Z., “A metallurgical and mechanical study on dissimilar Friction Stir welding of aluminum 1050 to brass (CuZn30)”, Mater. Sci. Eng. A-Struct. Mater. Prop. Microstruct. Process., 528, 7093-7102, 2011.
- [24] RAJAKUMAR, S., MURALIDHARAN, C., BALASUBRAMANIAN, V., “Influence of friction stir welding process and tool parameters on strength properties of AA7075-T6 aluminium alloy joints”, Mater. Des., 32, 535-549, 2011.
- [25] SANTOS, T.F.D., LOPEZ, E.A.T., DA FONSECA, E.B., RAMIREZ, A.J., “Friction stir welding of duplex and superduplex stainless steels and some aspects of microstructural characterization and mechanical performance”, Materials Research-Ibero-American Journal of Materials, 19, 117-131, 2016.
AA7075/AA6013 ALAŞIM ÇİFTİNİN SÜRTÜNME KARIŞTIRMA KAYNAĞI İLE BİRLEŞTİRİLMESİNDE PİM ÇAKIŞMASININ MEKANİK ÖZELLİKLER ÜZERİNE ETKİLERİNİN İNCELENMESİ
Yıl 2019,
Cilt: 8 Sayı: 1, 436 - 446, 28.01.2019
Şefika Kasman
Sertan Ozan
Öz
Bu çalışmada, AA7075/AA6013 alüminyum alaşım
çiftinin sürtünme karıştırma kaynak yöntemiyle kaynaklanabilme kabiliyeti
incelenmiştir. Üst üste bindirilmiş kaynak dikişlerinin ve pim profillerinin
etkileşiminin mekanik özellikler üzerindeki etkisi araştırılmıştır. Çekme ve
eğme testleri ile kaynaklı bağlantılar karakterize edilmiştir. En yüksek çekme
dayanımı olan 203 MPa ve en düşük kopma uzaması değeri %2,12 konik pim
geometrisine sahip takımın kullanılması ve herhangi bir ofsetin söz konusu
olmadığı durumda elde edilmiştir. Kök eğme mukavemeti ile yüzey eğme mukavemeti
değerleri ise sırasıyla 288 MPa ve 284 MPa olarak bulunmuştur. Eğme testi
sonrasında ölçülen en yüksek kök eğme mukavemeti değeri 293 MPa’dır ve beşgen
pim profiline sahip takımın AS yönünde ofsetlenmesiyle imal edilen kaynaklı
bağlantıdan elde edilmiştir. Bu kaynaklı bağlantı aynı zamanda kusurlar da
içermektedir. Beşgen pim profiline sahip takımlarla yapılan kaynaklı
bağlantıların hepsinde çatlak tipi kusurlar tespit edilmiştir ki bu durum çekme
testi sonuçlarına da yansımıştır.
Kaynakça
- [1] AHMADNIA, M., SHAHRAKI, S., KAMARPOSHTI, M.A., “Experimental studies on optimized mechanical properties while dissimilar joining AA6061 and AA5010 in a friction stir welding process“, Int. J. Adv. Manuf. Technol., 87, 2337-2352, 2016.
- [2] AVAL, H.J., “Influences of pin profile on the mechanical and microstructural behaviors in dissimilar friction stir welded AA6082-AA7075 butt Joint”, Mater. Des., 67, 413-421, 2015.
- [3] YAZDIPOUR, A., HEIDARZADEH, A., “Dissimilar butt friction stir welding of Al 5083-H321 and 316L stainless steel alloys”, Int. J. Adv. Manuf. Technol., 87, 3105-3112, 2016.
- [4] DANIOLOS, N.M., PANTELIS, D.I., “Microstructural and mechanical properties of dissimilar friction stir welds between AA6082-T6 and AA7075-T651”, Int. J. Adv. Manuf. Technol., 88, 2497-2505, 2017.
- [5] GUO, J.F., CHEN, H.C., SUN, C.N., BI, G., SUN, Z., WEI, J., “Friction stir welding of dissimilar materials between AA6061 and AA7075 Al alloys effects of process parameters”, Mater. Des., 56, 185-192, 2014.
- [6] PATIL, H., SHARMA, N., PATEL, K., PATEL, A., PATEL, V., PATIL, C., “Effect of Processing Parameters on Properties of Friction Stir Welded Joints of Aluminium Alloys AA7075-T651 and AA6061-T6”, Int J Advanced Design and Manufacturing Technology, 10, 93-99, 2017.
- [7] SN, A., MANGSHETTY, S., “Comparsion of Mechanical and Microstructural Behaviour of Tig Welded and Friction Stir Welded Dissimilar Aa6063 and Aa7075”, 3, 7-12, 2015.
- [8] ALIHA, M.R.M., SHAHHEIDARI, M., BISADI, M., AKBARI, M., HOSSAIN, S., “Mechanical and metallurgical properties of dissimilar AA6061-T6 and AA7277-T6 joint made by FSW technique”, Int. J. Adv. Manuf. Technol., 86, 2551-2565, 2016.
- [9] FARZADI, A., “Correlation between precipitate microstructure and mechanical properties in AA7075-T6 aluminum alloy friction stir welded joints”, Materialwiss. Werkstofftech., 48, 151-162, 2017.
- [10] PADMANABAN, G., BALASUBRAMANIAN, V., “Selection of FSW tool pin profile, shoulder diameter and material for joining AZ31B magnesium alloy - An experimental approach”, Mater. Des., 30, 2647-2656, 2009.
- [11] ZHANG, H.J., WANG, M., Qi, R.L., ZHU, Z., ZHANG, X., YU, T., WU, Z.Q., “Effect of rotation speed on nugget structure and property of high rotation speed friction stir welded Al-Mn aluminum alloy”, Int. J. Adv. Manuf. Technol., 92, 2401-2410, 2017.
- [12] GUPTA, R.K., DAS, H., PAL, T.K., “Influence of Processing Parameters on Induced Energy, Mechanical and Corrosion Properties of FSW Butt Joint of 7475 AA”, Journal of Materials Engineering and Performance, 21, 1645-1654, 2012.
- [13] SAILAJA, C., REDDY, B.R.G., “Effect of Process Parameters on Mechanical Properties of Friction Stir Welding – A Review”, International Journal of Innovative Research in Science, Engineering and Technology, 4, 9818-9822, 2015.
- [14] GEMME, F., VERREMAN, Y., DUBOURG, L., WANJARA, P., “Effect of welding parameters on microstructure and mechanical properties of AA7075-T6 friction stir welded joints”, Fatigue Fract. Eng. Mater. Struct., 34, 877-886, 2011.
- [15] PATIL, H., SOMAN, S., “Experimental study on the effect of welding speed and tool pin profiles on AA6082-O aluminium friction stir welded butt joints”, International Journal of Engineering, Science and Technology, 2, 268-275, 2010.
- [16] HEINZ, B., SKROTZKI, B., “Characterization of a friction-stir-welded aluminum alloy 6013”, Metall. Mater. Trans. B-Proc. Metall. Mater. Proc. Sci., 33, 489-498, 2002.
- [17] HAMED, J.A., “Effect of welding heat input and post-weld aging time on microstructure and mechanical properties in dissimilar friction stir welded AA7075-AA5086”, Transactions of Nonferrous Metals Society of China, 27, 1707-1715, 2017.
- [18] HARYADI, G.D., KIM, S.J., “Influences of post weld heat treatment on fatigue crack growth behavior of TIG welding of 6013 T4 aluminum alloy joint (Part 1. Fatigue crack growth across the weld metal)”, Journal of Mechanical Science and Technology, 25, 2161-2170, 2011.
- [19] KAFALI, H., AY, N., “Havacılıkta Kullanılan 6013-T6 Alüminyum Alaşımının Sürtünme Karıştırma Kaynağıyla Birleştirilmesi”, Süleyman Demirel Üniversitesi Fen Bilimleri Enstitüsü Dergisi, 18, 38-47, 2014.
- [20] ASTM. Standard Test Methods for Tension Testing of Metallic Materials, ASTM International, West Conshohocken, PA, 2016, www.astm.org.
- [21] MAO, Y.Q., KE, L.M., LIU, F.C., HUANG, C.P., CHEN, Y.H., LIU, Q., “Effect of welding parameters on microstructure and mechanical properties of friction stir welded joints of 2060 aluminum lithium alloy”, Int. J. Adv. Manuf. Technol., 81, 1419-1431, 2015.
- [22] POURAHMAD, P., ABBASI, M., “Materials flow and phase transformation in friction stir welding of Al 6013/Mg”, Transactions of Nonferrous Metals Society of China, 23, 1253-1261, 2013.
- [23] ESMAEILI, A., GIVI, M.K.B., RAJANI, H.R.Z., “A metallurgical and mechanical study on dissimilar Friction Stir welding of aluminum 1050 to brass (CuZn30)”, Mater. Sci. Eng. A-Struct. Mater. Prop. Microstruct. Process., 528, 7093-7102, 2011.
- [24] RAJAKUMAR, S., MURALIDHARAN, C., BALASUBRAMANIAN, V., “Influence of friction stir welding process and tool parameters on strength properties of AA7075-T6 aluminium alloy joints”, Mater. Des., 32, 535-549, 2011.
- [25] SANTOS, T.F.D., LOPEZ, E.A.T., DA FONSECA, E.B., RAMIREZ, A.J., “Friction stir welding of duplex and superduplex stainless steels and some aspects of microstructural characterization and mechanical performance”, Materials Research-Ibero-American Journal of Materials, 19, 117-131, 2016.