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Investigation of the microstructure and tensile properties of dual-phase steels of different strength levels joined by resistance spot welding

Yıl 2025, Cilt: 31 Sayı: 4, 557 - 563, 25.08.2025

Öz

In this study, DP600/DP1000 and DP600/DP1200 resistance spot welding processes were performed. Welding applications were carried out at 7 kA constant welding current and 5 different electrode pressures (2, 3, 4, 5 and 6 Bar). The study focused on microstructural analysis, microhardness and tensile-shear testing. It was found that the welds consisted of 3 distinct regions. The microstructure differed between the regions. The volume fraction of martensite increased in the weld metal. As the electrode pressure decreased, the tensile-shear force increased for both joint types. The failures occurred on the DP600 side. The pull-out type failure occurred in all joints. Hardness values increased from base metal to weld metal in all parameters.

Kaynakça

  • [1] Katılmış E. Investigation of Microstructure and Mechanical Properties of Dual Phase Steels with Different Strength Levels Joined by Resistance Spot Welding. MSc Thesis, Karabuk University, Karabuk, Türkiye, 2023.
  • [2] Ma C, Chen DL, Bhole SD, Boudreau G, Lee A, Biro E. “Microstructure and fracture characteristics of spot-welded DP600 steel”. Materials Science and Engineering: A, 485(1–2), 334–346, 2008.
  • [3] Long X, Khanna SK. “Fatigue properties and failure characterization of spot-welded high strength steel sheet”. International Journal of Fatigue, 29(5), 879–886, 2007.
  • [4] Demir B. An Investigation of Producibility of Dual-Phase Steel at the Continuous Annealing Line of Ereğli Iron and Steel Plant. PhD Thesis, Gazi University, Ankara, Türkiye, 2003.
  • [5] Demir B, Elitas M, Karakuş H. “Investigation of the tensile shear property of DP600 steel combined with resistance spot welding”. Pamukkale University Journal of Engineering Sciences, 28(4), 533–538, 2022.
  • [6] Elitas M. “Effects of welding parameters on tensile properties and failure modes of resistance spot welded DC01 steel”. Proceedings of the Institution of Mechanical Engineers, Part E: Journal of Process Mechanical Engineering, 237(4), 1607-1616, 2023.
  • [7] Boriwal L, Sarviya RM, Mahapatra MM. “Process analysis and regression modelling of resistance spot welded joints of austenitic stainless steel 304L and low carbon steel sheets by using surface response methodology”. Proceedings of the Institution of Mechanical Engineers, Part E: Journal of Process Mechanical Engineering, 235(1), 24–33, 2021.
  • [8] Eisazadeh H, Hamedi M, Halvaee A. “New parametric study of nugget size in resistance spot welding process using finite element method”. Materials & Design, 31(1), 149–157, 2010.
  • [9] Moshayedi H, Sattari-Far I. “Numerical and experimental study of nugget size growth in resistance spot welding of austenitic stainless steels”. Journal of Materials Processing Technology, 212(2), 347–354, 2012.
  • [10] Krishnan V, Ayyasamy E, Paramasivam V. “Influence of resistance spot welding process parameters on dissimilar austenitic and duplex stainless steel welded joints”. Proceedings of the Institution of Mechanical Engineers, Part E: Journal of Process Mechanical Engineering, 235(1), 12–23, 2021.
  • [11] Raoelison RN, Fuentes A, Pouvreau C, Rogeon P, Carre P, Dechalotte F. “Modeling and numerical simulation of the resistance spot welding of zinc coated steel sheets using rounded tip electrode: Analysis of required conditions”. Applied Mathematical Modelling, 38(9-10), 2505–2521, 2014.
  • [12] Yuan X, Li C, Chen J, Li X, Liang X, Pan X. “Resistance spot welding of dissimilar DP600 and DC54D steels”. Journal of Materials Processing Technology, 239, 31–41, 2017.
  • [13] Dancette S, Fabrègue D, Massardier V, Merlin J, Dupuy T, Bouzekri M. “Experimental and modeling investigation of the failure resistance of advanced high strength steels spot welds”. Engineering Fracture Mechanics, 78(10), 2259–2272, 2011.
  • [14] Boriwal L, Sarviya RM, Mahapatra MM. “Weld bonding process analysis for tensile shear strength and peel strength of weld bonded joints of dissimilar steel sheets”. Proceedings of the Institution of Mechanical Engineers, Part E: Journal of Process Mechanical Engineering, 233(4), 709–717, 2019.
  • [15] Zhou M, Zhang H, Hu SJ. “Relationships between quality and attributes of spot welds”. Welding Journal, 82(4), 72-77, 2003.
  • [16] Sun X, Dong P. “Analysis of aluminum resistance spot welding processes using coupled finite element procedures”. Welding Journal, 79(8), 215-221, 2000.
  • [17] Aydin H. “The mechanical properties of dissimilar resistance spot-welded DP600–DP1000 steel joints for automotive applications”. Proceedings of the Institution of Mechanical Engineers, Part D: Journal of Automobile Engineering, 229(5), 599–610, 2015.
  • [18] Aydin K, Hidiroglu M, Kahraman N. “Characterization of the welding zone of automotive sheets of different thickness (DP600 and DP800) joined by resistance spot welding”. Transactions of the Indian Institute of Metals, 75(5), 1279–1291, 2022.
  • [19] Zhang H, Wei A, Qiu X, Chen J. “Microstructure and mechanical properties of resistance spot welded dissimilar thickness DP780/DP600 dual-phase steel joints”. Materials & Design (1980-2015), 54, 443–449, 2014.
  • [20] Khan MS, Bhole SD, Chen DL, Biro E, Boudreau G, Van Deventer J. “Welding behaviour, microstructure and mechanical properties of dissimilar resistance spot welds between galvannealed HSLA350 and DP600 steels”. Science and Technology of Welding and Joining, 14(7), 616–625, 2009.
  • [21] Li T, Yuan X, Hu Z, Wu K, Wang H, Zhang B. “Dissimilar Resistance Spot Welding of DP 600/A5052/DP 600 Triple Sheets”. International Journal of Precision Engineering and Manufacturing, 19(11), 1673–1679, 2018.
  • [22] Elitas M. “Effects of welding parameters on tensile properties and fracture modes of resistance spot welded DP1200 steel”. Materials Testing, 63(2), 124–130, 2021.
  • [23] Elitas M, Demir B. “The effects of the welding parameters on tensile properties of RSW junctions of DP1000 sheet steel”. Engineering, Technology & Applied Science Research, 8(4), 3116–3120, 2018.
  • [24] Elitas M, Erden MA. “Investigation of the effect of different welding parameters on tensile properties and failure modes of non-alloyed steel produced by powder metallurgy”. Proceedings of the Institution of Mechanical Engineers, Part E: Journal of Process Mechanical Engineering, 237(5), 2074–2082, 2023.
  • [25] Dancette S, Fabrègue D, Massardier V, Merlin J, Dupuy T, Bouzekri M. “Investigation of the tensile shear fracture of advanced high strength steel spot welds”. Engineering Failure Analysis, 25, 112–122, 2012.
  • [26] Pouranvari M, Marashi SPH. “Factors affecting mechanical properties of resistance spot welds”. Materials Science and Technology, 26(9), 1137–1144, 2010.
  • [27] Pouranvari M, Marashi SPH. “Critical review of automotive steels spot welding: process, structure and properties”. Science and Technology of Welding and Joining, 18(5), 361–403, 2013.
  • [28] Pouranvari M, Marashi SPH. “Failure of resistance spot welds: tensile shear versus coach peel loading conditions”. Ironmaking & Steelmaking, 39(2), 104–111, 2012.
  • [29] Pouranvari M, Marashi SPH. “Failure mode transition in AISI 304 resistance spot welds”. Welding Journal, 91(11), 303–309, 2012.
  • [30] Pouranvari M, Marashi SPH. “Failure mode transition in AHSS resistance spot welds. Part I. Controlling factors”. Materials Science and Engineering: A, 528(29–30), 8337–8343, 2011.
  • [31] Hilditch TB, Speer Jy, Matlock DK. “Effect of susceptibility to interfacial fracture on fatigue properties of spot-welded high strength sheet steel”. Materials & Design, 28(10), 2566–2576, 2007.
  • [32] Huin T, Dancette S, Fabrègue D, Dupuy T. “Investigation of the failure of advanced high strength steels heterogeneous spot welds”. Metals, 6(5), 111, 2016.
  • [33] Zhao DW, Wang YX, Zhang L, Zhang P. “Effects of electrode force on microstructure and mechanical behavior of the resistance spot welded DP600 joint”. Materials & Design, 50, 72–77, 2013.
  • [34] Zhao D, Wang Y, Liang D, Zhang P. “An investigation into weld defects of spot-welded dual-phase steel”. The International Journal of Advanced Manufacturing Technology, 92(5–8), 3043–3050, 2017.
  • [35] Pouranvari M, Marashi SPH. “Minimum fusion zone size required to ensure pullout failure mode of resistance spot welds during tensile-shear test”. Kovove Materialy-Metallic Materials, 48, 197–202, 2010.
  • [36] Pouranvari M, Marashi SPH, Mousavizadeh SM. “Dissimilar resistance spot welding of DP600 dual phase and AISI 1008 low carbon steels: correlation between weld microstructure and mechanical properties”. Ironmaking & Steelmaking, 38(6), 471–480, 2011.

Nokta direnç kaynağı ile birleştirilen farklı dayanım seviyelerine sahip çift fazlı çeliklerin mikroyapı ve çekme özelliklerinin incelenmesi

Yıl 2025, Cilt: 31 Sayı: 4, 557 - 563, 25.08.2025

Öz

Bu çalışmada, DP600/DP1000 ve DP600/DP1200 nokta direnç kaynak işlemleri gerçekleştirilmiştir. Kaynak uygulamaları 7 kA sabit kaynak akımı ve 5 farklı elektrot basıncında (2, 3, 4, 5 ve 6 Bar) gerçekleştirilmiştir. Çalışma mikroyapısal analiz, mikrosertlik ve çekme-makaslama testlerine odaklanmıştır. Kaynakların 3 farklı bölgeden oluştuğu tespit edilmiştir. Mikroyapı, bölgeler arasında farklılık göstermiştir. Kaynak metalinde martenzit hacim oranı artmıştır. Elektrot basıncı azaldıkça çekme-makaslama kuvveti her iki bağlantı tipi için de artmıştır. Kırılmalar, DP600 tarafında meydana gelmiştir. Düğme tipi kırılma tüm bağlantılarda meydana gelmiştir. Sertlik değerleri tüm parametrelerde esas metalden kaynak metaline doğru artmıştır.

Kaynakça

  • [1] Katılmış E. Investigation of Microstructure and Mechanical Properties of Dual Phase Steels with Different Strength Levels Joined by Resistance Spot Welding. MSc Thesis, Karabuk University, Karabuk, Türkiye, 2023.
  • [2] Ma C, Chen DL, Bhole SD, Boudreau G, Lee A, Biro E. “Microstructure and fracture characteristics of spot-welded DP600 steel”. Materials Science and Engineering: A, 485(1–2), 334–346, 2008.
  • [3] Long X, Khanna SK. “Fatigue properties and failure characterization of spot-welded high strength steel sheet”. International Journal of Fatigue, 29(5), 879–886, 2007.
  • [4] Demir B. An Investigation of Producibility of Dual-Phase Steel at the Continuous Annealing Line of Ereğli Iron and Steel Plant. PhD Thesis, Gazi University, Ankara, Türkiye, 2003.
  • [5] Demir B, Elitas M, Karakuş H. “Investigation of the tensile shear property of DP600 steel combined with resistance spot welding”. Pamukkale University Journal of Engineering Sciences, 28(4), 533–538, 2022.
  • [6] Elitas M. “Effects of welding parameters on tensile properties and failure modes of resistance spot welded DC01 steel”. Proceedings of the Institution of Mechanical Engineers, Part E: Journal of Process Mechanical Engineering, 237(4), 1607-1616, 2023.
  • [7] Boriwal L, Sarviya RM, Mahapatra MM. “Process analysis and regression modelling of resistance spot welded joints of austenitic stainless steel 304L and low carbon steel sheets by using surface response methodology”. Proceedings of the Institution of Mechanical Engineers, Part E: Journal of Process Mechanical Engineering, 235(1), 24–33, 2021.
  • [8] Eisazadeh H, Hamedi M, Halvaee A. “New parametric study of nugget size in resistance spot welding process using finite element method”. Materials & Design, 31(1), 149–157, 2010.
  • [9] Moshayedi H, Sattari-Far I. “Numerical and experimental study of nugget size growth in resistance spot welding of austenitic stainless steels”. Journal of Materials Processing Technology, 212(2), 347–354, 2012.
  • [10] Krishnan V, Ayyasamy E, Paramasivam V. “Influence of resistance spot welding process parameters on dissimilar austenitic and duplex stainless steel welded joints”. Proceedings of the Institution of Mechanical Engineers, Part E: Journal of Process Mechanical Engineering, 235(1), 12–23, 2021.
  • [11] Raoelison RN, Fuentes A, Pouvreau C, Rogeon P, Carre P, Dechalotte F. “Modeling and numerical simulation of the resistance spot welding of zinc coated steel sheets using rounded tip electrode: Analysis of required conditions”. Applied Mathematical Modelling, 38(9-10), 2505–2521, 2014.
  • [12] Yuan X, Li C, Chen J, Li X, Liang X, Pan X. “Resistance spot welding of dissimilar DP600 and DC54D steels”. Journal of Materials Processing Technology, 239, 31–41, 2017.
  • [13] Dancette S, Fabrègue D, Massardier V, Merlin J, Dupuy T, Bouzekri M. “Experimental and modeling investigation of the failure resistance of advanced high strength steels spot welds”. Engineering Fracture Mechanics, 78(10), 2259–2272, 2011.
  • [14] Boriwal L, Sarviya RM, Mahapatra MM. “Weld bonding process analysis for tensile shear strength and peel strength of weld bonded joints of dissimilar steel sheets”. Proceedings of the Institution of Mechanical Engineers, Part E: Journal of Process Mechanical Engineering, 233(4), 709–717, 2019.
  • [15] Zhou M, Zhang H, Hu SJ. “Relationships between quality and attributes of spot welds”. Welding Journal, 82(4), 72-77, 2003.
  • [16] Sun X, Dong P. “Analysis of aluminum resistance spot welding processes using coupled finite element procedures”. Welding Journal, 79(8), 215-221, 2000.
  • [17] Aydin H. “The mechanical properties of dissimilar resistance spot-welded DP600–DP1000 steel joints for automotive applications”. Proceedings of the Institution of Mechanical Engineers, Part D: Journal of Automobile Engineering, 229(5), 599–610, 2015.
  • [18] Aydin K, Hidiroglu M, Kahraman N. “Characterization of the welding zone of automotive sheets of different thickness (DP600 and DP800) joined by resistance spot welding”. Transactions of the Indian Institute of Metals, 75(5), 1279–1291, 2022.
  • [19] Zhang H, Wei A, Qiu X, Chen J. “Microstructure and mechanical properties of resistance spot welded dissimilar thickness DP780/DP600 dual-phase steel joints”. Materials & Design (1980-2015), 54, 443–449, 2014.
  • [20] Khan MS, Bhole SD, Chen DL, Biro E, Boudreau G, Van Deventer J. “Welding behaviour, microstructure and mechanical properties of dissimilar resistance spot welds between galvannealed HSLA350 and DP600 steels”. Science and Technology of Welding and Joining, 14(7), 616–625, 2009.
  • [21] Li T, Yuan X, Hu Z, Wu K, Wang H, Zhang B. “Dissimilar Resistance Spot Welding of DP 600/A5052/DP 600 Triple Sheets”. International Journal of Precision Engineering and Manufacturing, 19(11), 1673–1679, 2018.
  • [22] Elitas M. “Effects of welding parameters on tensile properties and fracture modes of resistance spot welded DP1200 steel”. Materials Testing, 63(2), 124–130, 2021.
  • [23] Elitas M, Demir B. “The effects of the welding parameters on tensile properties of RSW junctions of DP1000 sheet steel”. Engineering, Technology & Applied Science Research, 8(4), 3116–3120, 2018.
  • [24] Elitas M, Erden MA. “Investigation of the effect of different welding parameters on tensile properties and failure modes of non-alloyed steel produced by powder metallurgy”. Proceedings of the Institution of Mechanical Engineers, Part E: Journal of Process Mechanical Engineering, 237(5), 2074–2082, 2023.
  • [25] Dancette S, Fabrègue D, Massardier V, Merlin J, Dupuy T, Bouzekri M. “Investigation of the tensile shear fracture of advanced high strength steel spot welds”. Engineering Failure Analysis, 25, 112–122, 2012.
  • [26] Pouranvari M, Marashi SPH. “Factors affecting mechanical properties of resistance spot welds”. Materials Science and Technology, 26(9), 1137–1144, 2010.
  • [27] Pouranvari M, Marashi SPH. “Critical review of automotive steels spot welding: process, structure and properties”. Science and Technology of Welding and Joining, 18(5), 361–403, 2013.
  • [28] Pouranvari M, Marashi SPH. “Failure of resistance spot welds: tensile shear versus coach peel loading conditions”. Ironmaking & Steelmaking, 39(2), 104–111, 2012.
  • [29] Pouranvari M, Marashi SPH. “Failure mode transition in AISI 304 resistance spot welds”. Welding Journal, 91(11), 303–309, 2012.
  • [30] Pouranvari M, Marashi SPH. “Failure mode transition in AHSS resistance spot welds. Part I. Controlling factors”. Materials Science and Engineering: A, 528(29–30), 8337–8343, 2011.
  • [31] Hilditch TB, Speer Jy, Matlock DK. “Effect of susceptibility to interfacial fracture on fatigue properties of spot-welded high strength sheet steel”. Materials & Design, 28(10), 2566–2576, 2007.
  • [32] Huin T, Dancette S, Fabrègue D, Dupuy T. “Investigation of the failure of advanced high strength steels heterogeneous spot welds”. Metals, 6(5), 111, 2016.
  • [33] Zhao DW, Wang YX, Zhang L, Zhang P. “Effects of electrode force on microstructure and mechanical behavior of the resistance spot welded DP600 joint”. Materials & Design, 50, 72–77, 2013.
  • [34] Zhao D, Wang Y, Liang D, Zhang P. “An investigation into weld defects of spot-welded dual-phase steel”. The International Journal of Advanced Manufacturing Technology, 92(5–8), 3043–3050, 2017.
  • [35] Pouranvari M, Marashi SPH. “Minimum fusion zone size required to ensure pullout failure mode of resistance spot welds during tensile-shear test”. Kovove Materialy-Metallic Materials, 48, 197–202, 2010.
  • [36] Pouranvari M, Marashi SPH, Mousavizadeh SM. “Dissimilar resistance spot welding of DP600 dual phase and AISI 1008 low carbon steels: correlation between weld microstructure and mechanical properties”. Ironmaking & Steelmaking, 38(6), 471–480, 2011.
Toplam 36 adet kaynakça vardır.

Ayrıntılar

Birincil Dil İngilizce
Konular Makine Mühendisliği (Diğer)
Bölüm Araştırma Makalesi
Yazarlar

Emre Katılmış Bu kişi benim

Muhammed Elitaş

Gönderilme Tarihi 22 Haziran 2024
Kabul Tarihi 23 Ekim 2024
Yayımlanma Tarihi 25 Ağustos 2025
Yayımlandığı Sayı Yıl 2025 Cilt: 31 Sayı: 4

Kaynak Göster

APA Katılmış, E., & Elitaş, M. (2025). Investigation of the microstructure and tensile properties of dual-phase steels of different strength levels joined by resistance spot welding. Pamukkale Üniversitesi Mühendislik Bilimleri Dergisi, 31(4), 557-563.
AMA Katılmış E, Elitaş M. Investigation of the microstructure and tensile properties of dual-phase steels of different strength levels joined by resistance spot welding. Pamukkale Üniversitesi Mühendislik Bilimleri Dergisi. Ağustos 2025;31(4):557-563.
Chicago Katılmış, Emre, ve Muhammed Elitaş. “Investigation of the microstructure and tensile properties of dual-phase steels of different strength levels joined by resistance spot welding”. Pamukkale Üniversitesi Mühendislik Bilimleri Dergisi 31, sy. 4 (Ağustos 2025): 557-63.
EndNote Katılmış E, Elitaş M (01 Ağustos 2025) Investigation of the microstructure and tensile properties of dual-phase steels of different strength levels joined by resistance spot welding. Pamukkale Üniversitesi Mühendislik Bilimleri Dergisi 31 4 557–563.
IEEE E. Katılmış ve M. Elitaş, “Investigation of the microstructure and tensile properties of dual-phase steels of different strength levels joined by resistance spot welding”, Pamukkale Üniversitesi Mühendislik Bilimleri Dergisi, c. 31, sy. 4, ss. 557–563, 2025.
ISNAD Katılmış, Emre - Elitaş, Muhammed. “Investigation of the microstructure and tensile properties of dual-phase steels of different strength levels joined by resistance spot welding”. Pamukkale Üniversitesi Mühendislik Bilimleri Dergisi 31/4 (Ağustos2025), 557-563.
JAMA Katılmış E, Elitaş M. Investigation of the microstructure and tensile properties of dual-phase steels of different strength levels joined by resistance spot welding. Pamukkale Üniversitesi Mühendislik Bilimleri Dergisi. 2025;31:557–563.
MLA Katılmış, Emre ve Muhammed Elitaş. “Investigation of the microstructure and tensile properties of dual-phase steels of different strength levels joined by resistance spot welding”. Pamukkale Üniversitesi Mühendislik Bilimleri Dergisi, c. 31, sy. 4, 2025, ss. 557-63.
Vancouver Katılmış E, Elitaş M. Investigation of the microstructure and tensile properties of dual-phase steels of different strength levels joined by resistance spot welding. Pamukkale Üniversitesi Mühendislik Bilimleri Dergisi. 2025;31(4):557-63.