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Sıcak daldırma galvanizleme işleminin ıslah edilmiş ve edilmemiş AISI 4340 çeliğinin yorulma dayanımına etkisi

Yıl 2018, Cilt: 24 Sayı: 4, 626 - 634, 17.08.2018

Öz

Bu çalışmada ıslah edilmemiş ve ıslah edilmiş
AISI 4340 çeliğine uygulanan sıcak daldırma galvanizleme işleminin yorulma
dayanımına etkisi incelenmiştir. Ayrıca galvaniz kaplamanın faz yapısı,
fazların kalınlıkları ile yüzey sertlik ve pürüzlülük değerleri de
çalışılmıştır. Galvanizleme sonrası, sıvı çinkonun yüksek yüzey gerilimi
nedeniyle parçanın yüzey pürüzlülüğü azalması olumlu etki iken, çinkonun düşük
sertliği nedeniyle yüzey sertliğinin azalması ve yorulma dayanımındaki düşüş
olumsuz etkileridir. AISI 4340 çeliğine galvanizleme öncesi görmüş olduğu ıslah
işlemlerinden bağımsız olarak, her iki grupta elde edilen yüzey sertlik, yüzey
pürüzlülük, kaplama kalınlıkları ve kaplamayı oluşturan fazlar benzerdir.
Galvanizleme sonrası yorulma dayanımındaki düşüş ıslah edilmiş, yüksek
dayanımlı çelikte daha yüksek olsa da ıslah işleminin yorulma dayanımına olumlu
katkısı halen devam etmektedir.

Kaynakça

  • Marder AR. “The metallurgy of zinc-coated steel”. Progress in Materials Science, 45(3), 191-271, 2000.
  • Carpio J, Casado JA., A´lvarez JA, Gutie´rrez-Solana F. “Environmental factors in failure during structural steel hot-dip galvanizing”. Engineering Failure Analysis, 16(2), 585-595, 2009.
  • Reumont G, Vogt JB, Iosta A, Foct J. “The effects of a FeZn intermetallic-containing coating on the stress corrosion cracking behaviour of a hot-dip galvanized steel”. Surface and Coatings Technology, 139(2-3), 265-271, 2001.
  • Petit EJ, Grosbety Y, Aden-Ali S, Gilgert J, Azari Z. “Microstructure of the coating and mechanical properties of galvanized chromium-rich martensitic steel”. Surface & Coatings Technology, 205(7), 2404-2411, 2010.
  • Nilson T, Engberg G, Trogen H. “Fatigue properties of hot-dip galvanized steels”. Scandinavian Journal of Metallurgy, 18(4), 166-175, 1989.
  • Carlos Camurri P, Rau´ l Benavente G, Isidoro Roa S, Claudia Carrasco C. “Deformation and fatigue behaviour of hot dip galvanized coatings”. Materials Characterization, 55(3), 203- 210, 2005.
  • Asgari H, Toroghinejad MR, Golozar MA. “Effect of coating thickness on modifying the texture and corrosion performance of hot-dip galvanized coatings”. Current Applied Physics, 9(1), 59-66, 2009.
  • Abotani K, Hirohata K, Kiyasu T. “Hot-Dip Galvanized Sheet Steel with Excellent Press Formability and Surface Quality for the Automotive Panels”. Kawasaki Steel Technical Report, No. 48 , March 2003.
  • Shukla SK, Saha BB, Triathi BD, Avtar R. “Effect of Process Parameters on the Structure and Properties of Galvanized Sheets”. Journal of Materials Engineering and Performance, 19(5), 650-655, 2010.
  • Bicao P, Jianhua W, Xuping S, Zhi L, Fucheng Y. “‘Effects of zinc bath temperature on the coatings of hot-dip galvanizing”. Surface & Coatings Technology, 202(9), 1785-1788, 2008.
  • Culcasi JD, Sere PR, Elsner CI, Di Sarli AR. “Control of the growth of zinc-iron phases in the hot-dip galvanizing process”. Surface and Coatings Technology, 122(1), 21-23, 1999.
  • Ben nasr J, Snoussi A, Bradai C, Halouani F. “Optimization of hot-dip galvanizing prcoess of reactive steels: Minimizing zinc consumption without alloy additions”. Materials Letters, 62(19), 3328-3330, 2008.
  • Ben nasr J, Snoussi A, Bradai C, Halouani F. “Effect of the withdrawal speed on the thickness of the zinc layer in hot dip pure zinc coatings”. Materials Letters, 62(14), 2150-2152, 2008.
  • Katiforis N, Papadimitriou G. “Influence of copper, cadmium and tin additions in the galvanizing bath on the structure, thickness and cracking behaviour of the galvanized coatings”. Surface and Coatings Technology, 78(1-3), 185-195, 1996.
  • Elkoca O. Sıcak Daldırmayla Galvenizlemede Çelik Yüzey Özelliklerinin Kaplama Davranışına Etkisi. Doktora Tezi, Yıldız Teknik Üniversitesi, İstanbul, Türkiye, 1998.
  • Yaluk D. Çelik Sistemlerin Yüzey Özelliklerinin Sıcak Daldırma Galvaniz Kaplamalara Etkisi. Doktora Tezi, Çukurova Üniversitesi, Adana, Türkiye, 2009.
  • Elkoca O. “Tavlı çinko kaplamalarda Fe-Zn fazlarının gelişimi ve bunların kaplama özelliklerine etkisi". I. Demir-Çelik Sempozyumu, Ereğli, Türkiye, 3-5 Ekim 2001.
  • Safaeirad M, Toroghinejad MR, Ashrafizadeh F. “Effect of microstructure and texture on formability and mechanical properties of hot-dip galvanized steel sheets”. Journal of Materials Processing Technology, 196(1-3), 205-212, 2008.
  • PD Cruz, Ericsson T. “Influence of hot dip galvanizing on fatigue and corrosion fatigue resistance of a B-Mn steel”. Scandinavian Journal of Metallurgy, 26(4), 145-152, 1997.
  • Vogt JB, Boussac O, Foct J. “Prediction of fatigue resistance of a hot-dip galvanized steel”. Fatigue & Fracture of Engineering Materials & Structures, 23, 33-39, 2001.
  • Aden-Ali S, Chamat A, Gilgert J, Petit EJ, Dominiak S, Schmitt L, Gilles M, Azari Z. “On the degradation the endurance of silicon-rich TRIP800 steel after hot-dip galvanization”. Engineering Failure Analysis, 16(7), 2009-2019, 2009.
  • Tzimas E, Papadimitriou G. “Cracking mechanisms in high temperature hot-dip galvanized coatings”. Surface and Coatings Technology, 145(1-3), 176-185, 2001.
  • Berchem K, Hocking MG. “The influence of pre-straining on the corrosion fatigue performance of two hot-dip galvanised steels”. Corrosion Science, 48(12), 4094-4112, 2006.
  • Ramalho A, Correia LM, Costa JD. “Fretting fatigue of zinc coated low carbon steel EN H320 M’’. Tribology International, 33(11), 761-768, 2000.
  • Michailidis N, Stergioudi F, Maliaris G, Tsouknidas A. “Influence of galvanization on the corrosion fatigue performance of high-strength steel”. Surface & Coatings Technology, 259(Part C), 456-464, 2014.
  • Pistofidis N, Vourlias G, Konidaris S, Pavlidou E, Stergiou A, Stergioudis G. “Microstructure of zinc hot-dip galvanized coatings used for corrosion protection”. Materials Letters, 60(6), 786-789, 2006.
  • Bergengren Y, Melander A. “An experimental and theoretical study of the fatigue properties of hotdip-galvanized high-strength sheet steel”. International Journal of Fatigue, 14(3), 154-162, 1992.
  • Berchem K, HocCking MG. “The influence of pre-straining on the high-cycle fatigue performance of two hot-dip galvanised car body steels”. Materials Characterization, 58(7), 593-602, 2007.
  • Sonsino CM. “Course of SN-curves especially in the high-cycle fatigue regime with regard to component design and safety”. International Journal of Fatigue, 29(12), 2246-2258, 2007.
  • Karakaş Ö, Morgenstern C, Sonsino CM. “Fatigue design of welded joints from the wrought magnesium alloy AZ31 by the local stress concept with the fictitious notch radii of r(f)=1.0 and 0.05 mm”. International Journal of Fatigue, 30(12), 2210-2219, 2008.
  • Karakaş Ö. “Consideration of mean-stress effects on fatigue life of welded magnesium joints by the application of the Smith-Watson-Topper and reference radius concepts”. International Journal of Fatigue, 49(4), 1-17, 2013.
  • Karakaş Ö. “Application of Neuber's effective stress method for the evaluation of the fatigue behaviour of magnesium welds” International Journal of Fatigue, 101(2), 115-126, 2017.

The effect of hot dip galvanizing process on the fatigue properties of hot rolled and quenched-tempered AISI 4340 steel

Yıl 2018, Cilt: 24 Sayı: 4, 626 - 634, 17.08.2018

Öz

In
this study, the effects of hot dip galvanizing treatment on the fatigue
strength of the hot rolled and quenched-tempered AISI 4340 steel were examined.
The phase structure, phase thicknesses, surface hardness and roughness values
of the galvanized coating were also examined. While the reduction in surface
roughness of the part due to the high surface tension of the liquid zinc after
galvanization has a positive effect, the decrease in the surface hardness due
to the low hardness of the zinc and the decrease in the fatigue resistance are
adversely affected. The surface hardness, surface roughness, coating
thicknesses and the morphologies of constituent phases of coating obtained in
both groups are similar, irrespective of the treatments seen before galvanizing
the AISI 4340 steel. Although the decrease in fatigue strength after
galvanization is higher in QT steel, the positive contribution to fatigue
resistance of the quenched and tempered process still continues.

Kaynakça

  • Marder AR. “The metallurgy of zinc-coated steel”. Progress in Materials Science, 45(3), 191-271, 2000.
  • Carpio J, Casado JA., A´lvarez JA, Gutie´rrez-Solana F. “Environmental factors in failure during structural steel hot-dip galvanizing”. Engineering Failure Analysis, 16(2), 585-595, 2009.
  • Reumont G, Vogt JB, Iosta A, Foct J. “The effects of a FeZn intermetallic-containing coating on the stress corrosion cracking behaviour of a hot-dip galvanized steel”. Surface and Coatings Technology, 139(2-3), 265-271, 2001.
  • Petit EJ, Grosbety Y, Aden-Ali S, Gilgert J, Azari Z. “Microstructure of the coating and mechanical properties of galvanized chromium-rich martensitic steel”. Surface & Coatings Technology, 205(7), 2404-2411, 2010.
  • Nilson T, Engberg G, Trogen H. “Fatigue properties of hot-dip galvanized steels”. Scandinavian Journal of Metallurgy, 18(4), 166-175, 1989.
  • Carlos Camurri P, Rau´ l Benavente G, Isidoro Roa S, Claudia Carrasco C. “Deformation and fatigue behaviour of hot dip galvanized coatings”. Materials Characterization, 55(3), 203- 210, 2005.
  • Asgari H, Toroghinejad MR, Golozar MA. “Effect of coating thickness on modifying the texture and corrosion performance of hot-dip galvanized coatings”. Current Applied Physics, 9(1), 59-66, 2009.
  • Abotani K, Hirohata K, Kiyasu T. “Hot-Dip Galvanized Sheet Steel with Excellent Press Formability and Surface Quality for the Automotive Panels”. Kawasaki Steel Technical Report, No. 48 , March 2003.
  • Shukla SK, Saha BB, Triathi BD, Avtar R. “Effect of Process Parameters on the Structure and Properties of Galvanized Sheets”. Journal of Materials Engineering and Performance, 19(5), 650-655, 2010.
  • Bicao P, Jianhua W, Xuping S, Zhi L, Fucheng Y. “‘Effects of zinc bath temperature on the coatings of hot-dip galvanizing”. Surface & Coatings Technology, 202(9), 1785-1788, 2008.
  • Culcasi JD, Sere PR, Elsner CI, Di Sarli AR. “Control of the growth of zinc-iron phases in the hot-dip galvanizing process”. Surface and Coatings Technology, 122(1), 21-23, 1999.
  • Ben nasr J, Snoussi A, Bradai C, Halouani F. “Optimization of hot-dip galvanizing prcoess of reactive steels: Minimizing zinc consumption without alloy additions”. Materials Letters, 62(19), 3328-3330, 2008.
  • Ben nasr J, Snoussi A, Bradai C, Halouani F. “Effect of the withdrawal speed on the thickness of the zinc layer in hot dip pure zinc coatings”. Materials Letters, 62(14), 2150-2152, 2008.
  • Katiforis N, Papadimitriou G. “Influence of copper, cadmium and tin additions in the galvanizing bath on the structure, thickness and cracking behaviour of the galvanized coatings”. Surface and Coatings Technology, 78(1-3), 185-195, 1996.
  • Elkoca O. Sıcak Daldırmayla Galvenizlemede Çelik Yüzey Özelliklerinin Kaplama Davranışına Etkisi. Doktora Tezi, Yıldız Teknik Üniversitesi, İstanbul, Türkiye, 1998.
  • Yaluk D. Çelik Sistemlerin Yüzey Özelliklerinin Sıcak Daldırma Galvaniz Kaplamalara Etkisi. Doktora Tezi, Çukurova Üniversitesi, Adana, Türkiye, 2009.
  • Elkoca O. “Tavlı çinko kaplamalarda Fe-Zn fazlarının gelişimi ve bunların kaplama özelliklerine etkisi". I. Demir-Çelik Sempozyumu, Ereğli, Türkiye, 3-5 Ekim 2001.
  • Safaeirad M, Toroghinejad MR, Ashrafizadeh F. “Effect of microstructure and texture on formability and mechanical properties of hot-dip galvanized steel sheets”. Journal of Materials Processing Technology, 196(1-3), 205-212, 2008.
  • PD Cruz, Ericsson T. “Influence of hot dip galvanizing on fatigue and corrosion fatigue resistance of a B-Mn steel”. Scandinavian Journal of Metallurgy, 26(4), 145-152, 1997.
  • Vogt JB, Boussac O, Foct J. “Prediction of fatigue resistance of a hot-dip galvanized steel”. Fatigue & Fracture of Engineering Materials & Structures, 23, 33-39, 2001.
  • Aden-Ali S, Chamat A, Gilgert J, Petit EJ, Dominiak S, Schmitt L, Gilles M, Azari Z. “On the degradation the endurance of silicon-rich TRIP800 steel after hot-dip galvanization”. Engineering Failure Analysis, 16(7), 2009-2019, 2009.
  • Tzimas E, Papadimitriou G. “Cracking mechanisms in high temperature hot-dip galvanized coatings”. Surface and Coatings Technology, 145(1-3), 176-185, 2001.
  • Berchem K, Hocking MG. “The influence of pre-straining on the corrosion fatigue performance of two hot-dip galvanised steels”. Corrosion Science, 48(12), 4094-4112, 2006.
  • Ramalho A, Correia LM, Costa JD. “Fretting fatigue of zinc coated low carbon steel EN H320 M’’. Tribology International, 33(11), 761-768, 2000.
  • Michailidis N, Stergioudi F, Maliaris G, Tsouknidas A. “Influence of galvanization on the corrosion fatigue performance of high-strength steel”. Surface & Coatings Technology, 259(Part C), 456-464, 2014.
  • Pistofidis N, Vourlias G, Konidaris S, Pavlidou E, Stergiou A, Stergioudis G. “Microstructure of zinc hot-dip galvanized coatings used for corrosion protection”. Materials Letters, 60(6), 786-789, 2006.
  • Bergengren Y, Melander A. “An experimental and theoretical study of the fatigue properties of hotdip-galvanized high-strength sheet steel”. International Journal of Fatigue, 14(3), 154-162, 1992.
  • Berchem K, HocCking MG. “The influence of pre-straining on the high-cycle fatigue performance of two hot-dip galvanised car body steels”. Materials Characterization, 58(7), 593-602, 2007.
  • Sonsino CM. “Course of SN-curves especially in the high-cycle fatigue regime with regard to component design and safety”. International Journal of Fatigue, 29(12), 2246-2258, 2007.
  • Karakaş Ö, Morgenstern C, Sonsino CM. “Fatigue design of welded joints from the wrought magnesium alloy AZ31 by the local stress concept with the fictitious notch radii of r(f)=1.0 and 0.05 mm”. International Journal of Fatigue, 30(12), 2210-2219, 2008.
  • Karakaş Ö. “Consideration of mean-stress effects on fatigue life of welded magnesium joints by the application of the Smith-Watson-Topper and reference radius concepts”. International Journal of Fatigue, 49(4), 1-17, 2013.
  • Karakaş Ö. “Application of Neuber's effective stress method for the evaluation of the fatigue behaviour of magnesium welds” International Journal of Fatigue, 101(2), 115-126, 2017.
Toplam 32 adet kaynakça vardır.

Ayrıntılar

Birincil Dil Türkçe
Konular Mühendislik
Bölüm Makale
Yazarlar

Şule Yıldız Şirin Bu kişi benim 0000-0001-7429-5532

Yayımlanma Tarihi 17 Ağustos 2018
Yayımlandığı Sayı Yıl 2018 Cilt: 24 Sayı: 4

Kaynak Göster

APA Şirin, Ş. Y. (2018). Sıcak daldırma galvanizleme işleminin ıslah edilmiş ve edilmemiş AISI 4340 çeliğinin yorulma dayanımına etkisi. Pamukkale Üniversitesi Mühendislik Bilimleri Dergisi, 24(4), 626-634.
AMA Şirin ŞY. Sıcak daldırma galvanizleme işleminin ıslah edilmiş ve edilmemiş AISI 4340 çeliğinin yorulma dayanımına etkisi. Pamukkale Üniversitesi Mühendislik Bilimleri Dergisi. Ağustos 2018;24(4):626-634.
Chicago Şirin, Şule Yıldız. “Sıcak daldırma Galvanizleme işleminin ıslah Edilmiş Ve Edilmemiş AISI 4340 çeliğinin Yorulma dayanımına Etkisi”. Pamukkale Üniversitesi Mühendislik Bilimleri Dergisi 24, sy. 4 (Ağustos 2018): 626-34.
EndNote Şirin ŞY (01 Ağustos 2018) Sıcak daldırma galvanizleme işleminin ıslah edilmiş ve edilmemiş AISI 4340 çeliğinin yorulma dayanımına etkisi. Pamukkale Üniversitesi Mühendislik Bilimleri Dergisi 24 4 626–634.
IEEE Ş. Y. Şirin, “Sıcak daldırma galvanizleme işleminin ıslah edilmiş ve edilmemiş AISI 4340 çeliğinin yorulma dayanımına etkisi”, Pamukkale Üniversitesi Mühendislik Bilimleri Dergisi, c. 24, sy. 4, ss. 626–634, 2018.
ISNAD Şirin, Şule Yıldız. “Sıcak daldırma Galvanizleme işleminin ıslah Edilmiş Ve Edilmemiş AISI 4340 çeliğinin Yorulma dayanımına Etkisi”. Pamukkale Üniversitesi Mühendislik Bilimleri Dergisi 24/4 (Ağustos 2018), 626-634.
JAMA Şirin ŞY. Sıcak daldırma galvanizleme işleminin ıslah edilmiş ve edilmemiş AISI 4340 çeliğinin yorulma dayanımına etkisi. Pamukkale Üniversitesi Mühendislik Bilimleri Dergisi. 2018;24:626–634.
MLA Şirin, Şule Yıldız. “Sıcak daldırma Galvanizleme işleminin ıslah Edilmiş Ve Edilmemiş AISI 4340 çeliğinin Yorulma dayanımına Etkisi”. Pamukkale Üniversitesi Mühendislik Bilimleri Dergisi, c. 24, sy. 4, 2018, ss. 626-34.
Vancouver Şirin ŞY. Sıcak daldırma galvanizleme işleminin ıslah edilmiş ve edilmemiş AISI 4340 çeliğinin yorulma dayanımına etkisi. Pamukkale Üniversitesi Mühendislik Bilimleri Dergisi. 2018;24(4):626-34.





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