Araştırma Makalesi
BibTex RIS Kaynak Göster

Yıl 2025, Cilt: 6 Sayı: 1 , 32 - 50 , 30.06.2025

Ersin Üresin

https://doi.org/10.53501/rteufemud.1471516
https://izlik.org/JA83ML57EA

Öz

Kaynakça

  • Alhajri, İ.H., Gadalla, M.A., Abdelaziz, O.Y., Ashour, F.H. (2021). Retrofit of heat exchanger networks by graphical pinch analysis-a case study of a crude oil refinery in Kuwait. Case Study In Thermal Engineering, 26, 101030. https://doi.org/10.1016/j.csite.2021.101030
  • Ali, E., Wazeer, I., Almutlaq, A., Rallapalli, J., Kali, M.K.H. (2022). Retrofitting heat exchanger network of industrial ethylene glycol plant using heat integration based on pinch analysis. Polish Journal of Chemical Technology, 24, 8-20. https://doi.org/10.2478/pjct-2022-0009
  • Bonhivers, J.C., Moussavi, A., Hackl, R., Sorin, M., Stuart, P.R. (2019). Improving the network pinch approach for heat exchanger network retrofit with bridge analysis. The Canadian Journal of Chemical Engineering, 97, 687-696. https://doi.org/10.1002/cjce.23422
  • Castrillon, L.C., Leon, J.A., Bereche, M.C.P., Bereche, R.P., Nebra, S.A. (2018). Improvements in fermentation and cogeneration system in the ethanol production process: Hybrid membrane fermentation and heat integration of the overall process through pinch analysis. Energy, 156, 468-480. https://doi.org/10.1016/j.energy.2018.05.092
  • Chen, S., Xu, J., Dong, X., Zhang, H., Gao, Q., Tan, C. (2018). Pinch point analysis of heat exchange for liquid nature gas (LNG) cryogenic energy using in air seperation unit. International Journal of Refrigeration, 90, 264-276. https://doi.org/10.1016/j.ijrefrig.2017.12.015
  • Gadalla, M.A. (2015). A new graphical method for pinch analysis applications: Heat exchanger network retrofit and energy integration. Energy, 81, 159-174. https://doi.org/10.1016/j.energy.2014.12.011
  • Ghannadzadeh, A. ve Sadeqzadeh, M. (2017). Combined pinch and exergy analysis of an ethylene oxide production process to boost energy efficiency toward environmental sustainability. Clean Technologies and Environmental Policy, 19, 2145-2160. https://doi.org/10.1007/s10098-017-1402-5
  • Guizzi, G.L., Manno, M., Tolomei, L.M., Vitali, R.M. (2015). Thermodynamic analysis of a liquid air energy storage system. Energy, 93, 1639-1647. http://dx.doi.org/10.1016/j.energy.2015.10.030
  • Hamsani, M.N., Walmsley, T.G., Liew, P.Y., Alwi, S.R.W. (2018). Combined pinch and exergy numerical analysis for low temperature heat exchanger network. Energy, 153, 100-112. https://doi.org/10.1016/j.energy.2018.04.023
  • Han, T., Wang, C., Zhu, C., Che, D. (2018). Optimization of waste heat recovery power generation system for cement plant by combining pinch and exergy analysis methods. Applied Thermal Engineering, 140, 334-340. https://doi.org/10.1016/j.applthermaleng.2018.05.039
  • Khan, S. ve Riverol, C. (2007). Performance of a pinch analysis for the process of recovery of ethanol from fermentation. Chemical Engineering Technology, 30, 1328-1339. https://doi.org/10.1002/ceat.200700183
  • Kim, Y., Lim, J., Shim. J.Y., Hong, S., Lee, H., Cho, H. (2022). Optimization of heat exchanger network via pinch analysis in heat pump-assisted textile industry wastewater heat recovery system. Energies, 15, 2-16. https://doi.org/10.3390/en15093090
  • Kong, L., Avadiappan, V., Huang, K., Maravelias, C.T. (2017). Simultaneous chemical process synthesis and heat integration with unclassifed hot/cold process streams. Computers and Chemical Engineering, 101, 210-225. https://doi.org/10.1016/j.compchemeng.2017.02.024
  • Konur, O., Saatçioğlu, O.Y., Korkmaz, S.A., Erdoğan A., Colpan, C.O. (2020). Heat exchanger network design of an organic rankine cycle integrated waste heat recovery system of a marine vessel using pinch point analysis. International Journal of Energy Research, 44, 12312-12328. https://doi.org/10.1002/er.5212
  • Ladislav, V., Vaclav, D., Ondrej, B., Vaclav, N. (2016). Pinch point analysis of heat exchanges for supercritical gaseous admixtures in CCS systems. Energy Procedia, 86, 489-499. https://doi.org/10.1016/j.egypro.2016.01.050
  • Miseviciüte, V., Motuziene, V., Valancius, K. (2018). The application of the pinch method for the analysis of the heat exchangers network in a ventilation system of a building. Applied Thermal Engineering, 129, 772-781. https://doi.org/10.1016/j.applthermaleng.2017.10.051
  • Mrayed, S., Shams, M.B., Khayyat, M.A., Alnoaimi, N. (2021). Application of pinch analysis to improve the heat integration efficiency in a crude distillation unit. Cleaner Engineering and Technology, 4, 100168. https://doi.org/10.1016/j.clet.2021.100168
  • Olsen, D., Abdelouadoud, Y., Liem, P., Wellig, B. (2017). The role of pinch analysis for industrial ORC integration. Energy Procedia, 129, 74-81. https://doi.org/10.1016/j.egypro.2017.09.193
  • Pavao, L.V., Caballero, J.A., Ravagnani, M.A.S.S., Costa, C.B.B. (2020). A pinch-based method for defining pressure manipulation routes in work and heat exchange networks. Renewable and Sustainable Energy Reviews, 131, 109989. https://doi.org/10.1016/j.rser.2020.109989
  • Pejpichestakul, W. ve Siemanond, K. (2013). Process heat integration between distillation columns for ethylene hydration process. Chemical Engineering Transactions, 35, 181-186. https://doi.org/10.3303/CET1335030
  • Ruyck, J.D., Lavric, V., Baetens, D., Plesu, V. (2003). Broadening the capabilities of pinch analysis through virtual heat exchanger networks. Energy Conversion and Management, 44, 2321-2329. https://doi.org/10.1016/S0196-8904(02)00258-3
  • Sarkar, J. (2018). Generalized Pinch Point Design Method of Subcritical-Supercritical Organic Rankine Cycle For Maximum Heat Recovery. Energy, 143, 141-150. https://doi.org/10.1016/j.energy.2017.10.057
  • Temtamy S.A.E., Hamid, I., Gabr, E.M., Sayed, E.R. (2010). The use of pinch technology to reduce utility consumption in a natural gas processing plant. Petroleum Science and Technology, 28, 1316-1330. https://doi.org/10.1080/10916460902839248
  • Wang, B., Arsenyeva, O., Zeng, M., Klemes, J.J., Varbanov, P.S. (2022). An advanced grid diagram for heat exchanger network retrofit with detailed plate heat exchanger design. Energy, 248, 123485. https://doi.org/10.1016/j.energy.2022.123485
  • Yong, J.Y., Varbanov, P.S., Klemes, J.J. (2015). Heat exchanger network retrofit supported by extended grid diagram and heat path development. Applied Thermal Engineering, 89, 1033-1045. http://dx.doi.org/10.1016/j.applthermaleng.2015.04.025
  • Zhi, K., Wang, B., Guo, L., Chen, Y., Wei, L., Oclon, P., Wang, J., Chen, Y., Tao, H., Li, X., Varbanov, P.S. (2024). Graphical pinch analysis-based method for heat exchanger networks retrofit of a residuum hydrogenation process. Energy, 299, 131538. https://doi.org/10.1016/j.energy.2024.131538

Bir Gaz Temizleme Prosesinde Isı Değiştiricilerin Darboğaz Yöntemi ile Verimlilik Analizi

Yıl 2025, Cilt: 6 Sayı: 1 , 32 - 50 , 30.06.2025

Ersin Üresin

https://doi.org/10.53501/rteufemud.1471516
https://izlik.org/JA83ML57EA

Öz

Bu çalışma, proseslerde yer alan ısıtma ve soğutma kaynaklarının daha verimli kullanılabilirliği üzerine yapılmış olup, farklı işletme şartlarına göre elde edilen sonuçların karşılaştırılmasından yararlanılarak gerçekleştirilmiştir. Darboğaz yöntemi, ısı ağlarının oluşturularak, eşleştirmeler sonucu minimum ısıtma ve soğutma yüklerinin belirlenebildiği teknik analizlerden biridir. Bu nedenle, özellikle endüstriyel proseslerde enerji tüketiminin en aza indirilmesi bakımından ısı değitiricilerin verimli kullanılması oldukça önemlidir. Bu durum, çevre kalitesini arttırmanın yanı sıra, endüstride finansal güvenliği ve maliyet bakımından kazancı olumlu yönden etkilemektedir. Mevcut sistemde darboğaz yönteminin ısıtma bakımından % 95,75 sağladığı görülmüştür. Mevcut işletme şartlarının değiştirilerek darboğaz yönteminin yanında, parametrik değişimlerin de etkileri de incelenmiştir. Sıcaklık farklarının 0 ℃, 10 ℃, 20 ℃ ve 25 ℃ alındığı çalışmalarda, mevcut duruma göre sıcaklık farkı arttıkça verimin % 6-14 arasında azaldığı belirlenmiştir. Diğer taraftan, proseste debi değişiminin etkileri de araştırılmış olup, vaka çalışmasında prosesteki azot debisi %5, %10 ve %20 oranlarında azaltılmıştır. Debinin azaltılması ile, mevcut duruma göre ısıtma ve soğutma güçlerinin azaldığı ve verimin % 0,1-1,0 arasında arttığı tespit edilmiştir.

Anahtar Kelimeler

Darboğaz yöntemi Endüstriyel prosesler Isı değiştiriciler Darboğaz noktası Isı entegrasyonu

Teşekkür

Bu çalışma TÜBİTAK Marmara Araştırma Merkezi altyapısı kullanılarak gerçekleştirilmiştir.

Kaynakça

  • Alhajri, İ.H., Gadalla, M.A., Abdelaziz, O.Y., Ashour, F.H. (2021). Retrofit of heat exchanger networks by graphical pinch analysis-a case study of a crude oil refinery in Kuwait. Case Study In Thermal Engineering, 26, 101030. https://doi.org/10.1016/j.csite.2021.101030
  • Ali, E., Wazeer, I., Almutlaq, A., Rallapalli, J., Kali, M.K.H. (2022). Retrofitting heat exchanger network of industrial ethylene glycol plant using heat integration based on pinch analysis. Polish Journal of Chemical Technology, 24, 8-20. https://doi.org/10.2478/pjct-2022-0009
  • Bonhivers, J.C., Moussavi, A., Hackl, R., Sorin, M., Stuart, P.R. (2019). Improving the network pinch approach for heat exchanger network retrofit with bridge analysis. The Canadian Journal of Chemical Engineering, 97, 687-696. https://doi.org/10.1002/cjce.23422
  • Castrillon, L.C., Leon, J.A., Bereche, M.C.P., Bereche, R.P., Nebra, S.A. (2018). Improvements in fermentation and cogeneration system in the ethanol production process: Hybrid membrane fermentation and heat integration of the overall process through pinch analysis. Energy, 156, 468-480. https://doi.org/10.1016/j.energy.2018.05.092
  • Chen, S., Xu, J., Dong, X., Zhang, H., Gao, Q., Tan, C. (2018). Pinch point analysis of heat exchange for liquid nature gas (LNG) cryogenic energy using in air seperation unit. International Journal of Refrigeration, 90, 264-276. https://doi.org/10.1016/j.ijrefrig.2017.12.015
  • Gadalla, M.A. (2015). A new graphical method for pinch analysis applications: Heat exchanger network retrofit and energy integration. Energy, 81, 159-174. https://doi.org/10.1016/j.energy.2014.12.011
  • Ghannadzadeh, A. ve Sadeqzadeh, M. (2017). Combined pinch and exergy analysis of an ethylene oxide production process to boost energy efficiency toward environmental sustainability. Clean Technologies and Environmental Policy, 19, 2145-2160. https://doi.org/10.1007/s10098-017-1402-5
  • Guizzi, G.L., Manno, M., Tolomei, L.M., Vitali, R.M. (2015). Thermodynamic analysis of a liquid air energy storage system. Energy, 93, 1639-1647. http://dx.doi.org/10.1016/j.energy.2015.10.030
  • Hamsani, M.N., Walmsley, T.G., Liew, P.Y., Alwi, S.R.W. (2018). Combined pinch and exergy numerical analysis for low temperature heat exchanger network. Energy, 153, 100-112. https://doi.org/10.1016/j.energy.2018.04.023
  • Han, T., Wang, C., Zhu, C., Che, D. (2018). Optimization of waste heat recovery power generation system for cement plant by combining pinch and exergy analysis methods. Applied Thermal Engineering, 140, 334-340. https://doi.org/10.1016/j.applthermaleng.2018.05.039
  • Khan, S. ve Riverol, C. (2007). Performance of a pinch analysis for the process of recovery of ethanol from fermentation. Chemical Engineering Technology, 30, 1328-1339. https://doi.org/10.1002/ceat.200700183
  • Kim, Y., Lim, J., Shim. J.Y., Hong, S., Lee, H., Cho, H. (2022). Optimization of heat exchanger network via pinch analysis in heat pump-assisted textile industry wastewater heat recovery system. Energies, 15, 2-16. https://doi.org/10.3390/en15093090
  • Kong, L., Avadiappan, V., Huang, K., Maravelias, C.T. (2017). Simultaneous chemical process synthesis and heat integration with unclassifed hot/cold process streams. Computers and Chemical Engineering, 101, 210-225. https://doi.org/10.1016/j.compchemeng.2017.02.024
  • Konur, O., Saatçioğlu, O.Y., Korkmaz, S.A., Erdoğan A., Colpan, C.O. (2020). Heat exchanger network design of an organic rankine cycle integrated waste heat recovery system of a marine vessel using pinch point analysis. International Journal of Energy Research, 44, 12312-12328. https://doi.org/10.1002/er.5212
  • Ladislav, V., Vaclav, D., Ondrej, B., Vaclav, N. (2016). Pinch point analysis of heat exchanges for supercritical gaseous admixtures in CCS systems. Energy Procedia, 86, 489-499. https://doi.org/10.1016/j.egypro.2016.01.050
  • Miseviciüte, V., Motuziene, V., Valancius, K. (2018). The application of the pinch method for the analysis of the heat exchangers network in a ventilation system of a building. Applied Thermal Engineering, 129, 772-781. https://doi.org/10.1016/j.applthermaleng.2017.10.051
  • Mrayed, S., Shams, M.B., Khayyat, M.A., Alnoaimi, N. (2021). Application of pinch analysis to improve the heat integration efficiency in a crude distillation unit. Cleaner Engineering and Technology, 4, 100168. https://doi.org/10.1016/j.clet.2021.100168
  • Olsen, D., Abdelouadoud, Y., Liem, P., Wellig, B. (2017). The role of pinch analysis for industrial ORC integration. Energy Procedia, 129, 74-81. https://doi.org/10.1016/j.egypro.2017.09.193
  • Pavao, L.V., Caballero, J.A., Ravagnani, M.A.S.S., Costa, C.B.B. (2020). A pinch-based method for defining pressure manipulation routes in work and heat exchange networks. Renewable and Sustainable Energy Reviews, 131, 109989. https://doi.org/10.1016/j.rser.2020.109989
  • Pejpichestakul, W. ve Siemanond, K. (2013). Process heat integration between distillation columns for ethylene hydration process. Chemical Engineering Transactions, 35, 181-186. https://doi.org/10.3303/CET1335030
  • Ruyck, J.D., Lavric, V., Baetens, D., Plesu, V. (2003). Broadening the capabilities of pinch analysis through virtual heat exchanger networks. Energy Conversion and Management, 44, 2321-2329. https://doi.org/10.1016/S0196-8904(02)00258-3
  • Sarkar, J. (2018). Generalized Pinch Point Design Method of Subcritical-Supercritical Organic Rankine Cycle For Maximum Heat Recovery. Energy, 143, 141-150. https://doi.org/10.1016/j.energy.2017.10.057
  • Temtamy S.A.E., Hamid, I., Gabr, E.M., Sayed, E.R. (2010). The use of pinch technology to reduce utility consumption in a natural gas processing plant. Petroleum Science and Technology, 28, 1316-1330. https://doi.org/10.1080/10916460902839248
  • Wang, B., Arsenyeva, O., Zeng, M., Klemes, J.J., Varbanov, P.S. (2022). An advanced grid diagram for heat exchanger network retrofit with detailed plate heat exchanger design. Energy, 248, 123485. https://doi.org/10.1016/j.energy.2022.123485
  • Yong, J.Y., Varbanov, P.S., Klemes, J.J. (2015). Heat exchanger network retrofit supported by extended grid diagram and heat path development. Applied Thermal Engineering, 89, 1033-1045. http://dx.doi.org/10.1016/j.applthermaleng.2015.04.025
  • Zhi, K., Wang, B., Guo, L., Chen, Y., Wei, L., Oclon, P., Wang, J., Chen, Y., Tao, H., Li, X., Varbanov, P.S. (2024). Graphical pinch analysis-based method for heat exchanger networks retrofit of a residuum hydrogenation process. Energy, 299, 131538. https://doi.org/10.1016/j.energy.2024.131538
Toplam 26 adet kaynakça vardır.

Ayrıntılar

Birincil Dil Türkçe
Konular Enerji Üretimi, Dönüşüm ve Depolama (Kimyasal ve Elektiksel hariç)
Bölüm Araştırma Makalesi
Yazarlar

Ersin Üresin 0000-0002-3244-2829

Gönderilme Tarihi 27 Nisan 2024
Kabul Tarihi 18 Kasım 2024
Yayımlanma Tarihi 30 Haziran 2025
DOI https://doi.org/10.53501/rteufemud.1471516
IZ https://izlik.org/JA83ML57EA
Yayımlandığı Sayı Yıl 2025 Cilt: 6 Sayı: 1

Kaynak Göster

APA Üresin, E. (2025). Bir Gaz Temizleme Prosesinde Isı Değiştiricilerin Darboğaz Yöntemi ile Verimlilik Analizi. Recep Tayyip Erdogan University Journal of Science and Engineering, 6(1), 32-50. https://doi.org/10.53501/rteufemud.1471516

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