Investigation of the Joining of SiC-Reinforced Copper Matrix Composites via Friction Welding
Yıl 2025,
Cilt: 14 Sayı: 3, 151 - 155, 26.09.2025
İhsan Kırık
,
Ömer Baraç
,
Anıl İmak
,
Serhat Şap
Öz
Considering that it is inevitable to use dissimilar materials together with the rapidly developing industry, this makes it necessary to join materials with different properties with each other. From this point of view, friction welding method gives good results among solid state welding methods. In the study, the joining of Cu matrix composite material with SiC reinforcement at different rates, produced by using powder metallurgy method, among themselves and with pure copper (Cu) rods via friction welding method was investigated. Optical, SEM, hardness and strength tests were performed after the joining process. As a result of the analysis, it was concluded that it was difficult and problematic to join SiC-reinforced Cu matrix composites via friction welding.
Kaynakça
-
Şap S, Usca ÜA, Uzun M, Giasin K, Pimenov DY. Development of the hardness, three-point bending, and wear behavior of self-lubricating Cu-5Gr/Al2O3-Cr3C2 hybrid composites. J. Comp. Mater. 2023;57(8):1395-1409.
-
Usca Ü.A., Şap S., Uzun M., Giasin K., Pimenov DY. Evaluation of Mechanical and Tribological Aspect of Self-Lubricating Cu-6Gr Composites Reinforced with SiC–WC Hybrid Particles. Nanomater. 2022:12(13): 2154.
-
Şap S, Uzun M, Usca UA, Pimenov DY, Giasin K, Wojciechowski S. Investigation of machinability of Ti–B-SiCp reinforced Cu hybrid composites in dry turning, J. Mater. Res. Technol. 2022;18: 1474-1487.
-
Şap S., Usca ÜA, Uzun M, Kuntoğlu M, Salu E, Pimenov DY. Investigation of the Effects of Cooling and Lubricating Strategies on Tribological Characteristics in Machining of Hybrid Composites. Lubricants, 2022;10(4):63.
-
Şap S, Uzun M, Usca UA, Pimenov DY, Giasin K, Wojciechowski S. Investigation on microstructure, mechanical, and tribological performance of Cu base hybrid composite materials, J. Mater. Res. Technol. 2021;15: 6990-7003.
-
Şap S, Turgut A, Uzun M. Investigation of microstructure and mechanical properties of Cu/Ti–B–SiCp hybrid composites, Ceramics Int., 2021;47(21): 29919-29929.
-
Bayrak KG, Umutlu ON, Koroglu L, Demir B. Mechanical characteristics of dual‐phase medium‐mntropy Boride/Carbide ceramics synthesized through SPS, J. American Cer. Soci. 2025;108(3): e20282.
-
Demir B, Duden EI, Ayas E. Characterization of MoAlB ceramics synthesized via spark plasma sintering with Si addition and SiC reinforcement, J. Alloy. Comp. 2023; 953: 170115.
-
Sreenivasan KS, Satish Kumar S, Katiravan J. Genetic algorithm based optimization of friction welding process parameters on AA7075-SiC composite, Eng. Sci. Technol., Int. J. 2019; 22(4):1136-48.
-
Midling OT, Grong Ø. A process model for friction welding of Al Mg Si alloys and Al SiC metal matrix composites-I. haz temperature and strain rate distribution, Act. Metall. Materia. 1994;42(5): 1595-1609.
-
Rotundo F, Marconi A, Morri A, Ceschini A. Dissimilar linear friction welding between a SiC particle reinforced aluminum composite and a monolithic aluminum alloy: microstructural, tensile and fatigue properties, Mater. Sci. Eng.: A. 2013;559:852-60.
-
Maity D, Racherla V. Effect of SiC interlayer on microstructure and joint strength of Cu-Al welds obtained using a new friction processing method CIRP, J. Manuf. Sci. Technol. 2024;52: 73-85.
-
Imak A. Overview of friction welding processes for different metallic materials, Mater.Test. 2022; 64(9): 1372-82.
-
Imak A. NiTi-SiC composite coating on Ti6Al4V alloy produced by SHS using induction heating. Mater. Test. 2022; 64(12): 1851-59.
-
Bati S, Kilic M, Kirik I. Friction welding of dissimilar AISI 304 and AISI 8640 steels. Europ. J. Techn. 2016; 6(2): 79-86.
-
Buytoz S. Effect on high temperature oxidation behavior of vanadium and titanium element in FeCrC coating, Trans. Indian. Inst. Met. 2022; 75: 3149-57.
-
Buytoz S, Kilic M, Carboga C. Microstructure and wear behaviour of Ni-Based/TiC composite coating, Int. J. Surf. Sci. Eng. 2022; 16(1): 71-90.
-
Somunkiran I, Buytoz S, Dagdelen F. Determination of curie temperatures and thermal oxidation behavior of fe-cr matrix composites produced by hot pressing, J. Alloy. Comp. 2019;777: 302-308.
-
Kaw AK. Composite material mechanics, Efil Publications, Ankara, 2014. p 10- 84.
-
Ersoy HY. Composite materials, Literature Publications, İstanbul, 2001. p 44-62.
-
Sahin Y. Introduction to composite materials, Gazi University, Gazi Bookstore, Ankara, 2020. p 300-327.
-
Toptan F. Production of aluminum matrix B4C reinforced composites by casting method. Master Thesis, Department of Metallurgical Engineering. Istanbul: Yıldız Technical University; 2006.
-
Yilmaz N. Machinability of iron based powder metal materials. PhD Thesis, Department of Mechanical Engineering. Isparta: Süleyman Demirel University; 2006.
-
Sahin AZ, Yilbaş BS, Ahmed M, Nickel J. Analysis of the friction welding process in relation to the welding of copper and steel bars, J. Mater. Process. Technol. 1998;82: 127-36.
-
Omer B. Investigation of weldability of copper with SiC reinforced copper matrix composites produced by powder metallurgy method, Master Thesis, Department of Mechanical Engineering. Bingol: Bingol University; 2022.
-
Kirik I, Imak A, Barac O. Friction welding of Cu matrix SiC reinforced composite, Global Summit on Adv. Mater. & Sustain. Energy (G-AMSE22). 208-215, Van, Türkiye.
-
Beltir MY, Imak A, Kirik I, Turgut A, Koc V. Microstructure and wear properties of NiTi–XSiC coating of AISI 1020 by SHS. Mater. Test. 2025; 67(2): 386-96.
-
Buytoz S, Ulutan M. In situ synthesis of SiC reinforced MMC surface on AISI 304 stainless steel by TIG surface alloyin., Surf. & Coat. Technol. 2006; 200(12-13): 3698-3704.
-
Kilic M, Imak A, Kirik I. Surface modification of AISI 304 stainless steel with NiBSi-SiC composite by TIG method, J. of Materi Eng and Perform. 2021; 30: 1411–19.
Sürtünme Kaynağı ile SiC Takviyeli Bakır Matrisli Kompozitlerin Birleştirilmesinin Araştırılması
Yıl 2025,
Cilt: 14 Sayı: 3, 151 - 155, 26.09.2025
İhsan Kırık
,
Ömer Baraç
,
Anıl İmak
,
Serhat Şap
Öz
Günümüzde hızla gelişen sanayi ile birlikte farklı özelliklere sahip malzemelerin birlikte kullanımı kaçınılmaz hâle gelmiştir. Bu durum farklı fiziksel ve mekanik özelliklere sahip malzemelerin birleştirilmesini zorunlu kılmaktadır. Bu bağlamda katı hâl kaynak yöntemleri arasında yer alan sürtünme kaynağı yöntemi başarılı sonuçlar vermektedir. Bu çalışmada toz metalurjisi yöntemiyle üretilen farklı oranlarda SiC takviyeli Cu matrisli kompozit malzemelerin hem kendi aralarında hem de saf bakır (Cu) çubuklarla sürtünme kaynağı yöntemiyle birleştirilmesi incelenmiştir. Kaynak işlemi sonrasında optik mikroskop, SEM, sertlik ve mekanik dayanım testleri uygulanmıştır. Yapılan analizler sonucunda SiC takviyeli Cu matrisli kompozitlerin sürtünme kaynağı ile birleştirilmesinin zor ve çeşitli problemler içerdiği sonucuna varılmıştır.
Kaynakça
-
Şap S, Usca ÜA, Uzun M, Giasin K, Pimenov DY. Development of the hardness, three-point bending, and wear behavior of self-lubricating Cu-5Gr/Al2O3-Cr3C2 hybrid composites. J. Comp. Mater. 2023;57(8):1395-1409.
-
Usca Ü.A., Şap S., Uzun M., Giasin K., Pimenov DY. Evaluation of Mechanical and Tribological Aspect of Self-Lubricating Cu-6Gr Composites Reinforced with SiC–WC Hybrid Particles. Nanomater. 2022:12(13): 2154.
-
Şap S, Uzun M, Usca UA, Pimenov DY, Giasin K, Wojciechowski S. Investigation of machinability of Ti–B-SiCp reinforced Cu hybrid composites in dry turning, J. Mater. Res. Technol. 2022;18: 1474-1487.
-
Şap S., Usca ÜA, Uzun M, Kuntoğlu M, Salu E, Pimenov DY. Investigation of the Effects of Cooling and Lubricating Strategies on Tribological Characteristics in Machining of Hybrid Composites. Lubricants, 2022;10(4):63.
-
Şap S, Uzun M, Usca UA, Pimenov DY, Giasin K, Wojciechowski S. Investigation on microstructure, mechanical, and tribological performance of Cu base hybrid composite materials, J. Mater. Res. Technol. 2021;15: 6990-7003.
-
Şap S, Turgut A, Uzun M. Investigation of microstructure and mechanical properties of Cu/Ti–B–SiCp hybrid composites, Ceramics Int., 2021;47(21): 29919-29929.
-
Bayrak KG, Umutlu ON, Koroglu L, Demir B. Mechanical characteristics of dual‐phase medium‐mntropy Boride/Carbide ceramics synthesized through SPS, J. American Cer. Soci. 2025;108(3): e20282.
-
Demir B, Duden EI, Ayas E. Characterization of MoAlB ceramics synthesized via spark plasma sintering with Si addition and SiC reinforcement, J. Alloy. Comp. 2023; 953: 170115.
-
Sreenivasan KS, Satish Kumar S, Katiravan J. Genetic algorithm based optimization of friction welding process parameters on AA7075-SiC composite, Eng. Sci. Technol., Int. J. 2019; 22(4):1136-48.
-
Midling OT, Grong Ø. A process model for friction welding of Al Mg Si alloys and Al SiC metal matrix composites-I. haz temperature and strain rate distribution, Act. Metall. Materia. 1994;42(5): 1595-1609.
-
Rotundo F, Marconi A, Morri A, Ceschini A. Dissimilar linear friction welding between a SiC particle reinforced aluminum composite and a monolithic aluminum alloy: microstructural, tensile and fatigue properties, Mater. Sci. Eng.: A. 2013;559:852-60.
-
Maity D, Racherla V. Effect of SiC interlayer on microstructure and joint strength of Cu-Al welds obtained using a new friction processing method CIRP, J. Manuf. Sci. Technol. 2024;52: 73-85.
-
Imak A. Overview of friction welding processes for different metallic materials, Mater.Test. 2022; 64(9): 1372-82.
-
Imak A. NiTi-SiC composite coating on Ti6Al4V alloy produced by SHS using induction heating. Mater. Test. 2022; 64(12): 1851-59.
-
Bati S, Kilic M, Kirik I. Friction welding of dissimilar AISI 304 and AISI 8640 steels. Europ. J. Techn. 2016; 6(2): 79-86.
-
Buytoz S. Effect on high temperature oxidation behavior of vanadium and titanium element in FeCrC coating, Trans. Indian. Inst. Met. 2022; 75: 3149-57.
-
Buytoz S, Kilic M, Carboga C. Microstructure and wear behaviour of Ni-Based/TiC composite coating, Int. J. Surf. Sci. Eng. 2022; 16(1): 71-90.
-
Somunkiran I, Buytoz S, Dagdelen F. Determination of curie temperatures and thermal oxidation behavior of fe-cr matrix composites produced by hot pressing, J. Alloy. Comp. 2019;777: 302-308.
-
Kaw AK. Composite material mechanics, Efil Publications, Ankara, 2014. p 10- 84.
-
Ersoy HY. Composite materials, Literature Publications, İstanbul, 2001. p 44-62.
-
Sahin Y. Introduction to composite materials, Gazi University, Gazi Bookstore, Ankara, 2020. p 300-327.
-
Toptan F. Production of aluminum matrix B4C reinforced composites by casting method. Master Thesis, Department of Metallurgical Engineering. Istanbul: Yıldız Technical University; 2006.
-
Yilmaz N. Machinability of iron based powder metal materials. PhD Thesis, Department of Mechanical Engineering. Isparta: Süleyman Demirel University; 2006.
-
Sahin AZ, Yilbaş BS, Ahmed M, Nickel J. Analysis of the friction welding process in relation to the welding of copper and steel bars, J. Mater. Process. Technol. 1998;82: 127-36.
-
Omer B. Investigation of weldability of copper with SiC reinforced copper matrix composites produced by powder metallurgy method, Master Thesis, Department of Mechanical Engineering. Bingol: Bingol University; 2022.
-
Kirik I, Imak A, Barac O. Friction welding of Cu matrix SiC reinforced composite, Global Summit on Adv. Mater. & Sustain. Energy (G-AMSE22). 208-215, Van, Türkiye.
-
Beltir MY, Imak A, Kirik I, Turgut A, Koc V. Microstructure and wear properties of NiTi–XSiC coating of AISI 1020 by SHS. Mater. Test. 2025; 67(2): 386-96.
-
Buytoz S, Ulutan M. In situ synthesis of SiC reinforced MMC surface on AISI 304 stainless steel by TIG surface alloyin., Surf. & Coat. Technol. 2006; 200(12-13): 3698-3704.
-
Kilic M, Imak A, Kirik I. Surface modification of AISI 304 stainless steel with NiBSi-SiC composite by TIG method, J. of Materi Eng and Perform. 2021; 30: 1411–19.