ARTIFICIAL NEURAL NETWORKS TO ENHANCE THE RING MACHINE EFFICIENCY AND YARN QUALITY BY DETERMINATION AND OPTIMIZATION OF DYNAMIC YARN TENSION
Yıl 2023,
Cilt: 30 Sayı: 132, 265 - 271, 31.12.2023
Assad Farooq
,
Nayab Khan
,
Muhammad Awais
,
Khalil Ahmad
,
Muhammad Mohsin
,
Usama Akhtar
,
Fiaz Hussaın
Öz
The yarn spinning process involves the interaction of large varieties of variables. The relation between the dynamic yarn tension (DYT), yarn quality, and production efficiency of the spinning frame cannot be established conclusively. Artificial neural network (ANN) is a promising step in this filed. In this research work, ANNs simulation and modeling is applied for the optimization of the DYT n to improve the production efficiency and quality of yarn. The research to date in DYT is insufficient to meet the developmental requirement of the high-speed and efficient ring spinning frame. One of the major problems facing the effective use of the ANN is the correct selection of the input parameters to be fed for the training of ANNs. Data of various input variables such as count, traveler no., spindle speed and dynamic yarn tension etc., was used for ANN modeling and simulation. DYT plays a significant role in the determination of yarn quality and its productivity in terms of end breakage rate. However, it has never been explained in terms of displacement from the original yarn path. This work is aimed to the determination and optimization of DYT at ring spinning frame. The influence of different yarn geometry parameters on DYT, measured by the tensiometer was investigated. The optimized DYT values for the machines, running at different speed and different counts were determined using ANN modeling. It is found that the optimized values predicted from ANN resulted in better quality, high production, and decreased end-breakage at industrial ring spinning frames. By the implementation of ANNs the optimum speed and effective utilization of textile raw materials can be achieved.
Destekleyen Kurum
Higher Education Commission of Pakistan
Proje Numarası
National Research Program for Universities under Project number 2369
Teşekkür
Authors would like to appreciate HEC for financial support
Kaynakça
- 1. Yin, R., et al. (2021). Viable approaches to increase the throughput of ring spinning: A critical review. J. Clean. Prod., 323 (August), 12916–129128.
- 2. Shamey, R. and. Shim, W.S. (2013). Textile Progress, Text. Prog., May, 37–41.
- 3. Khurshid, F., Aslam, S., Ali, U., Abbas, A., Hamdani, T.A. and Hussain, F. (2018). Optimization of break draft, pin spacer and rubber cots hardness to enhance the quality of ring spun yarn using factorial design, J. Eng. Fiber. Fabr., 13(2), 58–65.
- 4. Xia Z. and Xu, W. (2013). A Review of Ring Staple Yarn Spinning Method Development and Its Trend Prediction, J. Nat. Fibers, 10(1), 62–81.
- 5. Ishtiaque, S.M., Rengasamy, R.S. and Ghosh, A. (2004). Optimization of ring frame process parameters for better yarn quality and production, Indian J. Fibre Text. Res., 29(2), 190–195.
- 6. Li, X., Bu, Z., Chang, W., Lv, P. and Liu, L. (2020). Optimization of dynamic model of ring-spinning yarn balloon based on genetic-algorithm parameter identification, J. Text. Inst., 111(4), 484–490.
- 7. Buharali G. and Omeroglu, S. (2019). Comparative study on carded cotton yarn properties produced by the conventional ring and new modified ring spinning system, Fibres Text. East. Eur., 27(2), 45–51.
- 8. Diyaley, S. and Chakraborty, S. (2021). Teaching-learning-based optimization of ring and rotor spinning processes, Soft Comput., 25(15), 10287–10307.
- 9. Hossain M. et al. (2016). Measurement methods of dynamic yarn tension in a ring spinning process, Fibres Text. East. Eur., 24(1), 36–43.
- 10. Hossain, M., Telke, C., Abdkader, A., Cherif, C. and Beitelschmidt, M. (2016). Mathematical modeling of the dynamic yarn path depending on spindle speed in a ring spinning process, Text. Res. J., 86(11), 1180–1190.
- 11. Hossain, M. et al. (2020). In situ measurement of the dynamic yarn path in a turbo ring spinning process based on the superconducting magnetic bearing twisting system, Text. Res. J., 90(7–8), 951–968.
- 12. Skenderi, Z., Orešković, V., Perić, P. and Kalinovčić, H. (2001). Determining yarn tension in ring spinning, Text. Res. J., 71(4), 343–350.
- 13. Tang, Z.X., Wang, X., Fraser, W.B. and Wang, L. (2004). An experimental investigation of yarn tension in simulated ring spinning, Fibers Polym., 5(4), 275–279.
- 14. Mandal, S., Mazumder, N.U.S., Agnew, R.J., Grover, I.B., Song, G. and Li, R. (2021). Using Artificial Neural Network Modeling to Analyze the Thermal Protective and Thermo-Physiological Comfort Performance of Textile Fabrics Used in Oilfield Workers’ Clothing, Int. J. Environ. Res. Public Health, 18(13), 6991.
- 15. Xiao, Q., Wang, R., Zhang, S., Li, D., Sun, H. and Wang, L. (2020). Prediction of pilling of polyester–cotton blended woven fabric using artificial neural network models, J. Eng. Fiber. Fabr., 15, 155892501990015.
- 16. Chattopadhyay R. and Guha, A. (2004). Artificial neural networks: applications to textiles, Text. Prog., 35(1), 1–46.
- 17. Farooq, B., Bao, J., Li, J., Liu, T. and Yin, S. (2020). Data-Driven Predictive Maintenance Approach for Spinning Cyber-Physical Production System, J. Shanghai Jiaotong Univ., 25(4), 453–462.
- 18. Farooq A. and Cherif, C. (2012). Development of prediction system using artificial neural networks for the optimization of spinning process, Fibers Polym., 13(2), 253–257.
- 19. Fraser, W.B. (1992). The effect of yarn elasticity on an unwinding balloon, J. Text. Inst., 83(4), 603–613.
- 20. Ghosh, A., Ishtiaque, S., Rengasamy, S. and Patnaik, A. (2004). The mechanism of end breakage in ring spinning: A statistical model to predict the end break in ring spinning, Autex Res. J., 4(1) 19–24.
- 21. Clark, J.D., Fraser, W.B., Sharma, R. and Rahn, C.D. (1978). The dynamic response of a ballooning yarn: Theory and experiment, Proc. R. Soc. A Math. Phys. Eng. Sci., 454, 2767–2789.
- 22. Fraser, W.B., Ghosh, T.K. and Batra, S.K. (1992). On unwinding yarn from a cylindrical package, Proc. R. Soc. London. Ser. A Math. Phys. Sci., 436(1898), 479–498.
- 23. Praček S. and Halász, M. (2021). Modelling of tension in yarn package unwinding, Ind. Textila, 72(3), 256–260.
- 24. Huang X.C. and Oxenham, W. (1994). Predicting end breakage rates in worsted spinning, Text. Res. J., 64(11), 619–626.
- 25. Lawrence C. (2003). Fundamentals of Spun Yarn Technology. CRC Press.
ARTIFICIAL NEURAL NETWORKS TO ENHANCE THE RING MACHINE EFFICIENCY AND YARN QUALITY BY DETERMINATION AND OPTIMIZATION OF DYNAMIC YARN TENSION
Yıl 2023,
Cilt: 30 Sayı: 132, 265 - 271, 31.12.2023
Assad Farooq
,
Nayab Khan
,
Muhammad Awais
,
Khalil Ahmad
,
Muhammad Mohsin
,
Usama Akhtar
,
Fiaz Hussaın
Öz
The yarn spinning process involves the interaction of large varieties of variables. The relation between the dynamic yarn tension (DYT), yarn quality, and production efficiency of the spinning frame cannot be established conclusively. Artificial neural network (ANN) is a promising step in this filed. In this research work, ANNs simulation and modeling is applied for the optimization of the DYT n to improve the production efficiency and quality of yarn. The research to date in DYT is insufficient to meet the developmental requirement of the high-speed and efficient ring spinning frame. One of the major problems facing the effective use of the ANN is the correct selection of the input parameters to be fed for the training of ANNs. Data of various input variables such as count, traveler no., spindle speed and dynamic yarn tension etc., was used for ANN modeling and simulation. DYT plays a significant role in the determination of yarn quality and its productivity in terms of end breakage rate. However, it has never been explained in terms of displacement from the original yarn path. This work is aimed to the determination and optimization of DYT at ring spinning frame. The influence of different yarn geometry parameters on DYT, measured by the tensiometer was investigated. The optimized DYT values for the machines, running at different speed and different counts were determined using ANN modeling. It is found that the optimized values predicted from ANN resulted in better quality, high production, and decreased end-breakage at industrial ring spinning frames. By the implementation of ANNs the optimum speed and effective utilization of textile raw materials can be achieved.
Proje Numarası
National Research Program for Universities under Project number 2369
Kaynakça
- 1. Yin, R., et al. (2021). Viable approaches to increase the throughput of ring spinning: A critical review. J. Clean. Prod., 323 (August), 12916–129128.
- 2. Shamey, R. and. Shim, W.S. (2013). Textile Progress, Text. Prog., May, 37–41.
- 3. Khurshid, F., Aslam, S., Ali, U., Abbas, A., Hamdani, T.A. and Hussain, F. (2018). Optimization of break draft, pin spacer and rubber cots hardness to enhance the quality of ring spun yarn using factorial design, J. Eng. Fiber. Fabr., 13(2), 58–65.
- 4. Xia Z. and Xu, W. (2013). A Review of Ring Staple Yarn Spinning Method Development and Its Trend Prediction, J. Nat. Fibers, 10(1), 62–81.
- 5. Ishtiaque, S.M., Rengasamy, R.S. and Ghosh, A. (2004). Optimization of ring frame process parameters for better yarn quality and production, Indian J. Fibre Text. Res., 29(2), 190–195.
- 6. Li, X., Bu, Z., Chang, W., Lv, P. and Liu, L. (2020). Optimization of dynamic model of ring-spinning yarn balloon based on genetic-algorithm parameter identification, J. Text. Inst., 111(4), 484–490.
- 7. Buharali G. and Omeroglu, S. (2019). Comparative study on carded cotton yarn properties produced by the conventional ring and new modified ring spinning system, Fibres Text. East. Eur., 27(2), 45–51.
- 8. Diyaley, S. and Chakraborty, S. (2021). Teaching-learning-based optimization of ring and rotor spinning processes, Soft Comput., 25(15), 10287–10307.
- 9. Hossain M. et al. (2016). Measurement methods of dynamic yarn tension in a ring spinning process, Fibres Text. East. Eur., 24(1), 36–43.
- 10. Hossain, M., Telke, C., Abdkader, A., Cherif, C. and Beitelschmidt, M. (2016). Mathematical modeling of the dynamic yarn path depending on spindle speed in a ring spinning process, Text. Res. J., 86(11), 1180–1190.
- 11. Hossain, M. et al. (2020). In situ measurement of the dynamic yarn path in a turbo ring spinning process based on the superconducting magnetic bearing twisting system, Text. Res. J., 90(7–8), 951–968.
- 12. Skenderi, Z., Orešković, V., Perić, P. and Kalinovčić, H. (2001). Determining yarn tension in ring spinning, Text. Res. J., 71(4), 343–350.
- 13. Tang, Z.X., Wang, X., Fraser, W.B. and Wang, L. (2004). An experimental investigation of yarn tension in simulated ring spinning, Fibers Polym., 5(4), 275–279.
- 14. Mandal, S., Mazumder, N.U.S., Agnew, R.J., Grover, I.B., Song, G. and Li, R. (2021). Using Artificial Neural Network Modeling to Analyze the Thermal Protective and Thermo-Physiological Comfort Performance of Textile Fabrics Used in Oilfield Workers’ Clothing, Int. J. Environ. Res. Public Health, 18(13), 6991.
- 15. Xiao, Q., Wang, R., Zhang, S., Li, D., Sun, H. and Wang, L. (2020). Prediction of pilling of polyester–cotton blended woven fabric using artificial neural network models, J. Eng. Fiber. Fabr., 15, 155892501990015.
- 16. Chattopadhyay R. and Guha, A. (2004). Artificial neural networks: applications to textiles, Text. Prog., 35(1), 1–46.
- 17. Farooq, B., Bao, J., Li, J., Liu, T. and Yin, S. (2020). Data-Driven Predictive Maintenance Approach for Spinning Cyber-Physical Production System, J. Shanghai Jiaotong Univ., 25(4), 453–462.
- 18. Farooq A. and Cherif, C. (2012). Development of prediction system using artificial neural networks for the optimization of spinning process, Fibers Polym., 13(2), 253–257.
- 19. Fraser, W.B. (1992). The effect of yarn elasticity on an unwinding balloon, J. Text. Inst., 83(4), 603–613.
- 20. Ghosh, A., Ishtiaque, S., Rengasamy, S. and Patnaik, A. (2004). The mechanism of end breakage in ring spinning: A statistical model to predict the end break in ring spinning, Autex Res. J., 4(1) 19–24.
- 21. Clark, J.D., Fraser, W.B., Sharma, R. and Rahn, C.D. (1978). The dynamic response of a ballooning yarn: Theory and experiment, Proc. R. Soc. A Math. Phys. Eng. Sci., 454, 2767–2789.
- 22. Fraser, W.B., Ghosh, T.K. and Batra, S.K. (1992). On unwinding yarn from a cylindrical package, Proc. R. Soc. London. Ser. A Math. Phys. Sci., 436(1898), 479–498.
- 23. Praček S. and Halász, M. (2021). Modelling of tension in yarn package unwinding, Ind. Textila, 72(3), 256–260.
- 24. Huang X.C. and Oxenham, W. (1994). Predicting end breakage rates in worsted spinning, Text. Res. J., 64(11), 619–626.
- 25. Lawrence C. (2003). Fundamentals of Spun Yarn Technology. CRC Press.