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Joining of Al 2024 Based B4C/SiC Particle-Reinforced Hybrid Composites with TIG Welding

Yıl 2016, Cilt: 31 Sayı: ÖS1, 69 - 78, 15.08.2016
https://doi.org/10.21605/cukurovaummfd.311887

Öz

In the present study, weldability of Al 2024 based B4C/SiC particle-reinforced hybrid composite materials produced by powder metallurgy and hot extrusion route is investigated. B4C and SiC are added to the pre-alloyed Al 2024 (Al-Cu-Mg). Matrix material and reinforcing components are mixed in a three-dimensional mixer for 45 min. Powders are compacted with uniaxial compression and the samples of powder metal block are produced. Produced block samples are sintered at 600oC and then extruded at 500oC. Ultimate extruded products are joined by the Tungsten Inert Gas (TIG) welding. Macro and micro examination depending on the type of reinforcing component after welding operation are studied.

Kaynakça

  • 1. Karabulut, Ş., 2015. Optimization of surface roughness and cutting force during AA7039/Al2O3 metal matrix composites milling using neural networks and Taguchi method, Measurement 66: 139–149.
  • 2. Kok, M., 2005. Production and mechanical properties of Al2O3 particle-reinforced 2024 aluminium alloy composites, Journal of Materials Processing Technology 161(3): 381-387.
  • 3. Fathy, A., El-Kady, O., Mohammed, M.M.M., 2015. Effect of iron addition on microstructure, mechanical and magnetic properties of Al-matrix composite produced by powder metallurgy route, Trans. Nonferrous Met. Soc. China 25: 46−53.
  • 4. Padmavathi, K. R., Ramakrishnan, R., 2014. Tribological behaviour of Aluminium Hybrid Metal Matrix Composite, Procedia Engineering 97: 660–667.
  • 5. Topcu, I., Gulsoy, H.O., Kadioglu, N., Gulluoglu, A.N., 2009. Processing and mechanical properties of B4C reinforced Al matrix composites”, Journal of Alloys and Compounds 482: 516–521.
  • 6. Emamy, M., Oliayee, M., Tavighi, K., 2015. Microstructures and tensile properties of Al/2024–Al4Sr composite after hot extrusion and T6 heat treatment”, Materials Science & Engineering A 625: 303–310.
  • 7. Venkatesh, B., Harish., 2015. Mechanical Properties of Metal Matrıx Composites (Al/SiCp) Partıcles Produced by Powder Metallurgy, International Journal of Engineering Research and General Science 3(1): 1277-1284.
  • 8. Garreno-Gallardo, C., Mendoza-Duarte, J.M., Lopez-Melendez, C., Estrada-Guel, I., Martinez-Sanchez, R., 2015. Evaluation of Mechanical Properties of Aluminum Alloy (Al-2024) Reinforced with Carbon-Coated Silver Nanoparticles (AgCNP) Metal Matrix Composites, Microscopy and Microanalysis 21, 3: 1041-1042.
  • 9. Shorowordi, K.M., Laoui, T., Haseeb, A.S.M.A., Celis, J.P., Froyen, L., 2003. Microstructure and interface characteristics of B4C, SiC and Al2O3 reinforced Al matrix composites: a comparative study”, Journal of Materials Processing Technology 142: 738–743.
  • 10. Ahamed, A.R., Asokan, P., Aravindan, S., Prakash., M.K., 2010. Drilling of hybrid Al-5%SiCp-5%B4Cp metal matric composites, The International Journal of Advanced Manufacturing Technology 49(9): 871-877.
  • 11. Ahmadi, A., Toroghinejad, M.R., Najafizadeh, A., 2014. Evaluation of microstructure and mechanical properties of Al/Al2O3/SiC hybrid composite fabricated by accumulative roll bonding process”, Materials and Design 53: 13-19.
  • 12. Xiao, Z., Li, Z., Fang, M., Xiong, S., Sheng, X., Zhou, M., 2008. Effect of processing of mechanical alloying and powder metallurgy on microstructure and properties of Cu–Al–Ni–Mn alloy, Materials Science and Engineering: A, 488, 266-272.
  • 13. Jang, G.B., Kang, S.S., 2000. A study on the development of a substitution process by powder metallurgy in automobile parts, Journal of Materials Processing Technology, 100, 110-115.
  • 14. Karadağ, A., Özsaraç, U., Aslanlar, S., Ekici, M., Varol, F., 2012. Alüminyum alaşımlarının TIG kaynağında mekanik özelliklere kaynak parametrelerinin etkisi, 2th International Conference on Welding Technologies and Exhibition, ICWET’12, 23-25 May Ankara/Turkey, pp.438-446.
  • 15. Rahimian, M., Ehsani, N., Parvin, N., Baharvandi, H.R., 2009. The effect of particle size, sintering temperature and sintering time on the properties of Al–Al2O3 composites, made by powder metallurgy, Journal of Materials Processing Technology 209: 5387–5393.
  • 16. Dobrzanski, L.A., Wlodarczyk, A., Adamiak, M., 2005. Structure, properties and corrosion resistance of PM composite materials based on EN AW-2124 aluminum alloy reinforced with the Al2O3 ceramic particles, Journal of Materials Processing Technology 162–163 27–32.
  • 17. Rahmani Fard, R., Akhlaghi, F., 2007. Effect of extrusion temperature on the microstructure and porosity of A356–SiCp composites, Journal of Materials Processing Technology (187) 188: 433–436.
  • 18. Zheng, R., Hao., Xiaoning, Yuan, Y., Wang, Z., Ameyama, K., Ma., Chaoli, 2013. Effect of high volume fraction of B4C particles on the microstructure and mechanical properties of aluminum alloy based composites, Journal of Alloys and Compounds 576: 291–298.
  • 19. Gökmen, U., Karakoç, H., Uzun, A., Çinici, H., Ateş, H. 2012. Alumix 231 esaslı SiC takviyeli kompozit malzemelerin TIG kaynağı ile kaynaklanabilirliği, 2th International Conference on Welding Technologies and Exhibition, ICWET’12, 23-25 May Ankara/ Turkey, pp.558-563.

Al 2024 Esaslı B4C/SiC Parçacık Takviyeli Hibrit Kompozitlerin TIG Kaynağı ile Birleştirilmesi

Yıl 2016, Cilt: 31 Sayı: ÖS1, 69 - 78, 15.08.2016
https://doi.org/10.21605/cukurovaummfd.311887

Öz

Yapılan çalışmada, toz metalurjisi ve sıcak ekstrüzyon yolu ile üretilmiş Al 2024 esaslı B4C/SiC parçacık takviyeli hibrit kompozitlerin kaynaklanabilirliği incelenmiştir. Ön alaşımlı Al 2024 (Al-Cu-Mg) tozu içerisine B4C ve SiC ilave edilmiştir. Matris malzeme ve takviye elemanları 3 boyutlu karıştırıcıda 45 dakika süre ile karıştırılmıştır. Karışım tozlar tek yönlü basınç altında preslenerek toz metal blok numuneler üretilmiştir. Elde edilen blok numuneler 600oC de sinterlenmiş ve akabinde 500oC sıcaklıkta ekstrüze edilmiştir. Ekstrüze edilmiş nihai ürünler Tungsten Inert Gas (TIG) yöntemi kullanılarak birleştirilmiştir. Kaynak işlemi sonrası takviye elemanın türüne bağlı olarak makro ve mikro incelemeler yapılmıştır.

Kaynakça

  • 1. Karabulut, Ş., 2015. Optimization of surface roughness and cutting force during AA7039/Al2O3 metal matrix composites milling using neural networks and Taguchi method, Measurement 66: 139–149.
  • 2. Kok, M., 2005. Production and mechanical properties of Al2O3 particle-reinforced 2024 aluminium alloy composites, Journal of Materials Processing Technology 161(3): 381-387.
  • 3. Fathy, A., El-Kady, O., Mohammed, M.M.M., 2015. Effect of iron addition on microstructure, mechanical and magnetic properties of Al-matrix composite produced by powder metallurgy route, Trans. Nonferrous Met. Soc. China 25: 46−53.
  • 4. Padmavathi, K. R., Ramakrishnan, R., 2014. Tribological behaviour of Aluminium Hybrid Metal Matrix Composite, Procedia Engineering 97: 660–667.
  • 5. Topcu, I., Gulsoy, H.O., Kadioglu, N., Gulluoglu, A.N., 2009. Processing and mechanical properties of B4C reinforced Al matrix composites”, Journal of Alloys and Compounds 482: 516–521.
  • 6. Emamy, M., Oliayee, M., Tavighi, K., 2015. Microstructures and tensile properties of Al/2024–Al4Sr composite after hot extrusion and T6 heat treatment”, Materials Science & Engineering A 625: 303–310.
  • 7. Venkatesh, B., Harish., 2015. Mechanical Properties of Metal Matrıx Composites (Al/SiCp) Partıcles Produced by Powder Metallurgy, International Journal of Engineering Research and General Science 3(1): 1277-1284.
  • 8. Garreno-Gallardo, C., Mendoza-Duarte, J.M., Lopez-Melendez, C., Estrada-Guel, I., Martinez-Sanchez, R., 2015. Evaluation of Mechanical Properties of Aluminum Alloy (Al-2024) Reinforced with Carbon-Coated Silver Nanoparticles (AgCNP) Metal Matrix Composites, Microscopy and Microanalysis 21, 3: 1041-1042.
  • 9. Shorowordi, K.M., Laoui, T., Haseeb, A.S.M.A., Celis, J.P., Froyen, L., 2003. Microstructure and interface characteristics of B4C, SiC and Al2O3 reinforced Al matrix composites: a comparative study”, Journal of Materials Processing Technology 142: 738–743.
  • 10. Ahamed, A.R., Asokan, P., Aravindan, S., Prakash., M.K., 2010. Drilling of hybrid Al-5%SiCp-5%B4Cp metal matric composites, The International Journal of Advanced Manufacturing Technology 49(9): 871-877.
  • 11. Ahmadi, A., Toroghinejad, M.R., Najafizadeh, A., 2014. Evaluation of microstructure and mechanical properties of Al/Al2O3/SiC hybrid composite fabricated by accumulative roll bonding process”, Materials and Design 53: 13-19.
  • 12. Xiao, Z., Li, Z., Fang, M., Xiong, S., Sheng, X., Zhou, M., 2008. Effect of processing of mechanical alloying and powder metallurgy on microstructure and properties of Cu–Al–Ni–Mn alloy, Materials Science and Engineering: A, 488, 266-272.
  • 13. Jang, G.B., Kang, S.S., 2000. A study on the development of a substitution process by powder metallurgy in automobile parts, Journal of Materials Processing Technology, 100, 110-115.
  • 14. Karadağ, A., Özsaraç, U., Aslanlar, S., Ekici, M., Varol, F., 2012. Alüminyum alaşımlarının TIG kaynağında mekanik özelliklere kaynak parametrelerinin etkisi, 2th International Conference on Welding Technologies and Exhibition, ICWET’12, 23-25 May Ankara/Turkey, pp.438-446.
  • 15. Rahimian, M., Ehsani, N., Parvin, N., Baharvandi, H.R., 2009. The effect of particle size, sintering temperature and sintering time on the properties of Al–Al2O3 composites, made by powder metallurgy, Journal of Materials Processing Technology 209: 5387–5393.
  • 16. Dobrzanski, L.A., Wlodarczyk, A., Adamiak, M., 2005. Structure, properties and corrosion resistance of PM composite materials based on EN AW-2124 aluminum alloy reinforced with the Al2O3 ceramic particles, Journal of Materials Processing Technology 162–163 27–32.
  • 17. Rahmani Fard, R., Akhlaghi, F., 2007. Effect of extrusion temperature on the microstructure and porosity of A356–SiCp composites, Journal of Materials Processing Technology (187) 188: 433–436.
  • 18. Zheng, R., Hao., Xiaoning, Yuan, Y., Wang, Z., Ameyama, K., Ma., Chaoli, 2013. Effect of high volume fraction of B4C particles on the microstructure and mechanical properties of aluminum alloy based composites, Journal of Alloys and Compounds 576: 291–298.
  • 19. Gökmen, U., Karakoç, H., Uzun, A., Çinici, H., Ateş, H. 2012. Alumix 231 esaslı SiC takviyeli kompozit malzemelerin TIG kaynağı ile kaynaklanabilirliği, 2th International Conference on Welding Technologies and Exhibition, ICWET’12, 23-25 May Ankara/ Turkey, pp.558-563.
Toplam 19 adet kaynakça vardır.

Ayrıntılar

Bölüm Makaleler
Yazarlar

Uğur Gökmen

Yayımlanma Tarihi 15 Ağustos 2016
Yayımlandığı Sayı Yıl 2016 Cilt: 31 Sayı: ÖS1

Kaynak Göster

APA Gökmen, U. (2016). Al 2024 Esaslı B4C/SiC Parçacık Takviyeli Hibrit Kompozitlerin TIG Kaynağı ile Birleştirilmesi. Çukurova Üniversitesi Mühendislik-Mimarlık Fakültesi Dergisi, 31(ÖS1), 69-78. https://doi.org/10.21605/cukurovaummfd.311887
AMA Gökmen U. Al 2024 Esaslı B4C/SiC Parçacık Takviyeli Hibrit Kompozitlerin TIG Kaynağı ile Birleştirilmesi. cukurovaummfd. Ağustos 2016;31(ÖS1):69-78. doi:10.21605/cukurovaummfd.311887
Chicago Gökmen, Uğur. “Al 2024 Esaslı B4C/SiC Parçacık Takviyeli Hibrit Kompozitlerin TIG Kaynağı Ile Birleştirilmesi”. Çukurova Üniversitesi Mühendislik-Mimarlık Fakültesi Dergisi 31, sy. ÖS1 (Ağustos 2016): 69-78. https://doi.org/10.21605/cukurovaummfd.311887.
EndNote Gökmen U (01 Ağustos 2016) Al 2024 Esaslı B4C/SiC Parçacık Takviyeli Hibrit Kompozitlerin TIG Kaynağı ile Birleştirilmesi. Çukurova Üniversitesi Mühendislik-Mimarlık Fakültesi Dergisi 31 ÖS1 69–78.
IEEE U. Gökmen, “Al 2024 Esaslı B4C/SiC Parçacık Takviyeli Hibrit Kompozitlerin TIG Kaynağı ile Birleştirilmesi”, cukurovaummfd, c. 31, sy. ÖS1, ss. 69–78, 2016, doi: 10.21605/cukurovaummfd.311887.
ISNAD Gökmen, Uğur. “Al 2024 Esaslı B4C/SiC Parçacık Takviyeli Hibrit Kompozitlerin TIG Kaynağı Ile Birleştirilmesi”. Çukurova Üniversitesi Mühendislik-Mimarlık Fakültesi Dergisi 31/ÖS1 (Ağustos 2016), 69-78. https://doi.org/10.21605/cukurovaummfd.311887.
JAMA Gökmen U. Al 2024 Esaslı B4C/SiC Parçacık Takviyeli Hibrit Kompozitlerin TIG Kaynağı ile Birleştirilmesi. cukurovaummfd. 2016;31:69–78.
MLA Gökmen, Uğur. “Al 2024 Esaslı B4C/SiC Parçacık Takviyeli Hibrit Kompozitlerin TIG Kaynağı Ile Birleştirilmesi”. Çukurova Üniversitesi Mühendislik-Mimarlık Fakültesi Dergisi, c. 31, sy. ÖS1, 2016, ss. 69-78, doi:10.21605/cukurovaummfd.311887.
Vancouver Gökmen U. Al 2024 Esaslı B4C/SiC Parçacık Takviyeli Hibrit Kompozitlerin TIG Kaynağı ile Birleştirilmesi. cukurovaummfd. 2016;31(ÖS1):69-78.