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İç Rotorlu Tek Fazlı BLDC Motorlarda Parametrik Analiz ile Stator Ayağına Açılan Çentiklerin Cogging Torku Üzerindeki Etkisinin İncelenmesi

Yıl 2025, Cilt: 16 Sayı: 3, 663 - 668
https://doi.org/10.24012/dumf.1730805

Öz

BLDC motorlarının kendiliğinden çalışabilme (self-starting) özelliği için asimetrik bir hava aralığı gereklidir; ancak bu durum, motor performansını olumsuz etkileyen vuruntu momentinin artmasına neden olur. Bu çalışmada, iç rotorlu tek fazlı fırçasız doğru akım (BLDC) motorlarında vuruntu momentini azaltmak amacıyla, stator ayaklarına açılan çentiklerin (notch) parametrik analizi gerçekleştirilmiştir. Ansys Maxwell 2D yazılımı kullanılarak yapılan sonlu elemanlar analizlerinde, hava aralığı bölgesindeki stator ayaklarına farklı konum ve geometrilerde çentikler modellenmiştir. Parametrik çalışmalar kapsamında, bu çentikler hava aralığının hem minimum hem de maksimum bölgelerindeki etkileri incelenmiş ve en uygun konumun minimum hava aralığı bölgesi olduğu belirlenmiştir. Üretim aşamasında, çentikli bir stator imal edilmiş ve bu çentiklerin üretim sürecine ve üretilebilirliğe olan etkileri değerlendirilmiştir. Simülasyon sonuçlarına göre, yeni oluşturulan çentikli stator modeli vuruntu momentinde yaklaşık %28,5 oranında bir azalma sağlamıştır.

Kaynakça

  • [1] Y.-U. Park et al., “Optimal Design of Stator Shape for Cogging Torque Reduction of Single-phase BLDC Motor,” The Transactions of The Korean Institute of Electrical Engineers, vol. 62, no. 11, pp. 1528–1534, Nov. 2013, doi: 10.5370/KIEE.2013.62.11.1528.
  • [2] Y. S. Lee, N. R. Jo, H. J. Pyo, D. H. Jung, and W. H. Kim, “Study on Single-Phase BLDC Motor Design through Drive IC Integration Analysis,” Machines, vol. 11, no. 11, 2023, doi: 10.3390/machines11111003.
  • [3] Y. T. Chen, C. L. Chiu, Y. R. Jhang, Z. H. Tang, and R. H. Liang, “A driver for the single-phase brushless DC fan motor with hybrid winding structure,” IEEE Transactions on Industrial Electronics, vol. 60, no. 10, pp. 4369–4375, 2013, doi: 10.1109/TIE.2012.2209619.
  • [4] L. I. Iepure, I. Boldea, and F. Blaabjerg, “Hybrid I-f starting and observer-based sensorless control of single-phase BLDC-PM motor drives,” IEEE Transactions on Industrial Electronics, vol. 59, no. 9, pp. 3436–3444, 2012, doi: 10.1109/TIE.2011.2172176.
  • [5] S. Lizhi, F. Qi, and S. Jing, “Drive of single-phase brushless DC motors based on torque analysis,” IEEE Transactions on Magnetics, vol. 43, no. 1, pp. 46–50, 2007, doi: 10.1109/TMAG.2006.886965.
  • [6] B. Il Kwon, B. Y. Yang, S. C. Park, and Y. S. Jin, “Novel topology of unequal air gap in a single-phase brushless DC motor,” IEEE Transactions on Magnetics, vol. 37, no. 5 I, pp. 3723–3726, 2001, doi: 10.1109/20.952699.
  • [7] J. S. Mayer and O. Wasynczuk, “Analysis and modeling of a single-phase brushless DC motor drive system,” IEEE Transactions on Energy Conversion, vol. 4, no. 3, pp. 473–479, 1989, doi: 10.1109/60.43251.
  • [8] Y. Byeong-Ryeol, B.-I. Gwon, and P. Seung-Chan, “Design of Air Gap for Reducing Torque Ripple in a Single-Phase BLDC Motor,” KoreaScience, vol. 51, no. 2, pp. 49–54, 2002.
  • [9] M. Fazil and K. R. Rajagopal, “A novel air-gap profile of single-phase permanent-magnet brushless DC motor for starting torque improvement and cogging torque reduction,” IEEE Transactions on Magnetics, vol. 46, no. 11, pp. 3928–3932, 2010, doi: 10.1109/TMAG.2010.2057514.
  • [10] A. Hamler and B. Hribernik, “Impact of shape of stator pole of one phase brushless motor on cogging torque,” IEEE Transactions on Magnetics, vol. 32, no. 3, pp. 1545–1548, May 1996, doi: 10.1109/20.497545.
  • [11] D. K. Hong, B. C. Woo, D. H. Koo, and U. J. Seo, “A single-phase brushless DC motor with improved high efficiency for water cooling pump systems,” IEEE Transactions on Magnetics, vol. 47, no. 10, pp. 4250–4253, 2011, doi: 10.1109/TMAG.2011.2157482.
  • [12] Y.-U. Park, J.-H. Cho, S.-H. Rhyu, and D.-K. Kim, “A Novel Cogging Torque Reduction Method for Single-Phase Brushless DC Motor,” Journal of Magnetics, vol. 18, no. 2, pp. 117–124, Jun. 2013, doi: 10.4283/JMAG.2013.18.2.117.
  • [13] J.-D. Seo, J.-H. Yoo, and T.-U. Jung, “Design on notch structure of stator tooth to reduce of cogging torque of single-phase BLDC motor,” in 2015 18th International Conference on Electrical Machines and Systems (ICEMS), IEEE, Oct. 2015, pp. 1475–1478. doi: 10.1109/ICEMS.2015.7385273.
  • [14] K. Sitapati and R. Krishnan, “Performance comparisons of radial and axial field, permanent-magnet, brushless machines,” IEEE Transactions on Industry Applications, vol. 37, no. 5, pp. 1219–1226, 2001, doi: 10.1109/28.952495.
  • [15] K. Seung-Han and T.-U. Jung, “A Study of Cogging Torque Reduction depending on Notch Position of Single Phase BLDC Motor Stator,” Journal of the Korean Society of Industry Convergence, vol. 17, no. 3, pp. 113–121, 2014, doi: 10.21289/KSIC.2014.17.3.113.
  • [16] P. Lefley and S. Ahmed, “Development of a single phase PM BLDC motor from a novel generic model,” in 2009 11th Spanish Portuguese Conference on Electrical Engineering–11CHLIE, 2009.
  • [17] Y.-U. Park, H.-G. Jeong, J.-H. Cho, J.-Y. So, D.-H. Jung, and D.-K. Kim, “Development of Single-phase Brushless DC Motor with Outer Rotor for Ventilation Fan,” Journal of the Korean Institute of Illuminating and Electrical Installation Engineers, vol. 27, no. 8, pp. 36–41, Aug. 2013, doi: 10.5207/JIEIE.2013.27.8.036.

Investigation of the Effect of Notches Opened on the Stator Shoe on the Cogging Torque by Parametric Analysis in Inner Rotor Single-Phase BLDC Motors

Yıl 2025, Cilt: 16 Sayı: 3, 663 - 668
https://doi.org/10.24012/dumf.1730805

Öz

An asymmetric air gap is required for the self-starting capability of BLDC motors; however, this condition causes an increase in cogging torque, which negatively affects motor performance. In this study, a parametric analysis of notches opened on the stator legs was conducted to reduce cogging torque in inner rotor single-phase brushless DC (BLDC) motors. In the finite element analyses performed using Ansys Maxwell 2D software, notches with different positions and geometries were modeled on the stator legs in the air gap region. Within the scope of the parametric studies, the effects of the notches were examined in regions where the air gap is both at its minimum and maximum, and the optimum position was determined to be the region with the minimum air gap. During the production phase, a notched stator was manufactured, and the impact of these notches on the production processes and manufacturability was evaluated. According to the simulation results, the newly created notched stator model achieved approximately a 28.5% reduction in cogging torque.

Kaynakça

  • [1] Y.-U. Park et al., “Optimal Design of Stator Shape for Cogging Torque Reduction of Single-phase BLDC Motor,” The Transactions of The Korean Institute of Electrical Engineers, vol. 62, no. 11, pp. 1528–1534, Nov. 2013, doi: 10.5370/KIEE.2013.62.11.1528.
  • [2] Y. S. Lee, N. R. Jo, H. J. Pyo, D. H. Jung, and W. H. Kim, “Study on Single-Phase BLDC Motor Design through Drive IC Integration Analysis,” Machines, vol. 11, no. 11, 2023, doi: 10.3390/machines11111003.
  • [3] Y. T. Chen, C. L. Chiu, Y. R. Jhang, Z. H. Tang, and R. H. Liang, “A driver for the single-phase brushless DC fan motor with hybrid winding structure,” IEEE Transactions on Industrial Electronics, vol. 60, no. 10, pp. 4369–4375, 2013, doi: 10.1109/TIE.2012.2209619.
  • [4] L. I. Iepure, I. Boldea, and F. Blaabjerg, “Hybrid I-f starting and observer-based sensorless control of single-phase BLDC-PM motor drives,” IEEE Transactions on Industrial Electronics, vol. 59, no. 9, pp. 3436–3444, 2012, doi: 10.1109/TIE.2011.2172176.
  • [5] S. Lizhi, F. Qi, and S. Jing, “Drive of single-phase brushless DC motors based on torque analysis,” IEEE Transactions on Magnetics, vol. 43, no. 1, pp. 46–50, 2007, doi: 10.1109/TMAG.2006.886965.
  • [6] B. Il Kwon, B. Y. Yang, S. C. Park, and Y. S. Jin, “Novel topology of unequal air gap in a single-phase brushless DC motor,” IEEE Transactions on Magnetics, vol. 37, no. 5 I, pp. 3723–3726, 2001, doi: 10.1109/20.952699.
  • [7] J. S. Mayer and O. Wasynczuk, “Analysis and modeling of a single-phase brushless DC motor drive system,” IEEE Transactions on Energy Conversion, vol. 4, no. 3, pp. 473–479, 1989, doi: 10.1109/60.43251.
  • [8] Y. Byeong-Ryeol, B.-I. Gwon, and P. Seung-Chan, “Design of Air Gap for Reducing Torque Ripple in a Single-Phase BLDC Motor,” KoreaScience, vol. 51, no. 2, pp. 49–54, 2002.
  • [9] M. Fazil and K. R. Rajagopal, “A novel air-gap profile of single-phase permanent-magnet brushless DC motor for starting torque improvement and cogging torque reduction,” IEEE Transactions on Magnetics, vol. 46, no. 11, pp. 3928–3932, 2010, doi: 10.1109/TMAG.2010.2057514.
  • [10] A. Hamler and B. Hribernik, “Impact of shape of stator pole of one phase brushless motor on cogging torque,” IEEE Transactions on Magnetics, vol. 32, no. 3, pp. 1545–1548, May 1996, doi: 10.1109/20.497545.
  • [11] D. K. Hong, B. C. Woo, D. H. Koo, and U. J. Seo, “A single-phase brushless DC motor with improved high efficiency for water cooling pump systems,” IEEE Transactions on Magnetics, vol. 47, no. 10, pp. 4250–4253, 2011, doi: 10.1109/TMAG.2011.2157482.
  • [12] Y.-U. Park, J.-H. Cho, S.-H. Rhyu, and D.-K. Kim, “A Novel Cogging Torque Reduction Method for Single-Phase Brushless DC Motor,” Journal of Magnetics, vol. 18, no. 2, pp. 117–124, Jun. 2013, doi: 10.4283/JMAG.2013.18.2.117.
  • [13] J.-D. Seo, J.-H. Yoo, and T.-U. Jung, “Design on notch structure of stator tooth to reduce of cogging torque of single-phase BLDC motor,” in 2015 18th International Conference on Electrical Machines and Systems (ICEMS), IEEE, Oct. 2015, pp. 1475–1478. doi: 10.1109/ICEMS.2015.7385273.
  • [14] K. Sitapati and R. Krishnan, “Performance comparisons of radial and axial field, permanent-magnet, brushless machines,” IEEE Transactions on Industry Applications, vol. 37, no. 5, pp. 1219–1226, 2001, doi: 10.1109/28.952495.
  • [15] K. Seung-Han and T.-U. Jung, “A Study of Cogging Torque Reduction depending on Notch Position of Single Phase BLDC Motor Stator,” Journal of the Korean Society of Industry Convergence, vol. 17, no. 3, pp. 113–121, 2014, doi: 10.21289/KSIC.2014.17.3.113.
  • [16] P. Lefley and S. Ahmed, “Development of a single phase PM BLDC motor from a novel generic model,” in 2009 11th Spanish Portuguese Conference on Electrical Engineering–11CHLIE, 2009.
  • [17] Y.-U. Park, H.-G. Jeong, J.-H. Cho, J.-Y. So, D.-H. Jung, and D.-K. Kim, “Development of Single-phase Brushless DC Motor with Outer Rotor for Ventilation Fan,” Journal of the Korean Institute of Illuminating and Electrical Installation Engineers, vol. 27, no. 8, pp. 36–41, Aug. 2013, doi: 10.5207/JIEIE.2013.27.8.036.
Toplam 17 adet kaynakça vardır.

Ayrıntılar

Birincil Dil İngilizce
Konular Elektrik Makineleri ve Sürücüler
Bölüm Makaleler
Yazarlar

Sedat Yıldız 0009-0009-3820-6665

Ahmet Orhan 0000-0003-1994-4661

Erken Görünüm Tarihi 30 Eylül 2025
Yayımlanma Tarihi 8 Ekim 2025
Gönderilme Tarihi 30 Haziran 2025
Kabul Tarihi 13 Ağustos 2025
Yayımlandığı Sayı Yıl 2025 Cilt: 16 Sayı: 3

Kaynak Göster

IEEE S. Yıldız ve A. Orhan, “Investigation of the Effect of Notches Opened on the Stator Shoe on the Cogging Torque by Parametric Analysis in Inner Rotor Single-Phase BLDC Motors”, DÜMF MD, c. 16, sy. 3, ss. 663–668, 2025, doi: 10.24012/dumf.1730805.
DUJE tarafından yayınlanan tüm makaleler, Creative Commons Atıf 4.0 Uluslararası Lisansı ile lisanslanmıştır. Bu, orijinal eser ve kaynağın uygun şekilde belirtilmesi koşuluyla, herkesin eseri kopyalamasına, yeniden dağıtmasına, yeniden düzenlemesine, iletmesine ve uyarlamasına izin verir. 24456