Seramik Sektöründe Dijital Boya (İnk–Jet) Uygulamaları

Yıl 2019, , 691 - 711, 30.09.2019

Bekir Karasu , Deniz Karabulut , Aytaç Biçer Utku Can Varol Zehra Emel Oytaç

https://doi.org/10.31202/ecjse.572176

Cited By: 2

Öz

Seramik
karolar sadece teknik özelliklerinden dolayı değil aynı zamanda estetik
görünümleri sayesinde tercih edilmektedir. Bu yüzden kaplama malzemelerinde
dekorasyon önemli bir süreç aşamasıdır. Mevcut seramik kaplama malzemelerinin
üretim sisteminde elek baskı yönteminden, ink–jet dekorasyon
teknolojisine geçiş çok yaygın hale gelmiştir. Dijital dekorasyon sisteminin
yaygınlaşmasıyla tüketicin ihtiyacını karşılayacak şekilde estetik görünümün
eldesi de kolaylaşmıştır. Seramik karolarda bu tekniğin uygulanması birçok avantajı
da beraberinde getirmektedir. İlgili sektörde söz konusu uygulamaya geçen pek
çok firma mevcuttur. Ayrıca, ink–jet dekorasyon tekniğiyle ilgili araştırma–geliştirme çalışmaları halen devam etmektedir. Bu makalede ink jet
teknolojisinin zaman içindeki gelişimine yer verilmektedir.

Anahtar Kelimeler

Seramik karo, İnk–jet dekorasyon, Uygulama, Gelişim

Destekleyen Kurum

---

Proje Numarası

---

Teşekkür

---

Digital Ink–Jet Applications in Ceramic Industry

Öz

Ceramic tiles are
preferred not only for technical properties required but also for aesthetical
apperances possessed.
Therefore, decoration stage during the production is very important. Nowadays
in the production of ceramic coating materials moving from silk screening to
ink–jet decoration technology became popular. Consequently, aesthetical
apperances fulfilling costomers demand become easily obtained, as well as
supplying many other facilities. In the regarded sector there have been many
factories started to apply ink–jet technology, besides there
have been lots of research and development studies carrying out. Hereby, the
development of ink–jet technology is mentioned.

Anahtar Kelimeler

Ceramic tile, Ink–jet decoration, Applications, Development

Proje Numarası

---

Kaynakça

• [1] Montorsi M., Mugoni C., Passalacqua A., Annovi A., Marani F., Fossa, L., Capitani R., Manfredini T., Improvement of color quality and reduction of defects in the ink jet–printing technology for ceramic tiles production: A design of experiments, Ceramics International, 2016, 42: 1459–1469.
• [2] Berto A. M., Ceramic tiles: Above and beyond traditional applications, Journal of the European Ceramic Society, 2007, 27, 2–3:1607–1613.
• [3] Hutchings I., Ink–jet printing for the decoration of ceramic tiles: Technology and opportunities, Proceedings of Qualicer 2010, Castellón, 2010, 1–17.
• [4] Ferrari G., Zannini P., Thermal behavior of vehicles and digital inks for inkjet decoration of ceramic tiles, Thermochimica Acta, 2016, 639: 41–46.
• [5] Watanabe O., Hibino T. & Sakakibara, M., Development of an aqueous ink–jet printing system for ceramic tiles, Ceramic Forum International, 2012, 89 (5): 127.
• [6] Lee J. H., Formulation and characterization of black ceramic ink for a digital ink–jet printing, Ceramics International, 2018, 144: 4151–14157.
• [7] Singh M. H., Haverinen H. M., Dhagat P., Jabbour G. E., Inkjet printing–process and its applications, Advanced Materials, 2010, 22: 673–685.
• [8] Özeskici Ş. K., Avcıoğlu C., Nükte M., İnkjet dijital baskı teknolojisi ile deneysel seramik karo tasarımı ve uygulaması, Dumlupınar Üniversitesi, Sosyal Bilimler Dergisi, Özel Sayı, 2019, 67–80.
• [9] Küçükoğlu E., Kahverengi pigmentlerin inkjet mürekkepleri için öğütülmesi ve karakterizasyonu, Afyon Anadolu Üniversitesi, Fen Bilimleri Enstitüsü, İleri Teknolojileri Ana Bilim Dalı, 2014.
• [10] Veri A., Glazing and decoration of ceramic tiles, Acimac Sala, Modena, 2014, 66–72.
• [11] Aufschnaiter N., Durst, Direct digital industrial printing technology: Development, production process and advantages for industrial ceramic tile decoration, ACIMAC Notebooks: Digital Decoration of Ceramic Tiles, Acimac Sala, Modena, 28–38, 2002.
• [12] Özel E., Küçükoğlu E., İnkjet mürekkeplerinde kullanılacak nano pigmentlerin atritör öğütme yoluyla elde edilmesi, Afyon Kocatepe Üniversitesi, Fen ve Mühendislik Bilimleri Dergisi, 2014, 14: 197–202.
• [13] Solana V. S., Inkjet printing technology for ceramic tile decoration, Proceedings of Qualicer 2014, Castellón, 2014.
• [14] Derby B., Additive manufacture of ceramics components by inkjet printing, Engineering, 2015, 1 (1): 113–123.
• [15] Derby B., Inkjet printing of functional and structural materials: Fluid property requirements, feature stability, and resolution, Annu. Rev. Mater. Res., 2010, 40(1): 395–414.
• [16] Pan Z., Wang Y., Huang H., Ling Z., Dai Y., Ke S., Recent development on preparation of ceramic inks in ink–jet printing, Ceramics International, 2015, 41: 12515–12528.
• [17] Dondi M. Blosi M., Gardini D., Zanelli C., Ceramic pigment for dijital decoration inks: An overview, Proceedings of Qualicer 2012, Castellón, 2012, 1–12.
• [18] Kafadar A., Seramik kaplama sanayinde desen teknolojileri ve uygulamaları, Yüksek Lisans Tezi, Dokuz Eylül Üniversitesi, Güzel Sanatlar Enstitüsü, İzmir, 2012.
• [19] Non–conventional inkjet, Smart Materials Bulletin, 2002, p. 6.
• [20] Holman R. K., Uhland S. A., Cima M. J. and Sachs E., Surface Adsorption Effects in the Inkjet Printing of an Aqueous Polymer Solution on a Porous Oxide Ceramic Substrate, Journal of Colloid and Interface Science, 2002, 247: 266–274.
• [21] Obata S., Yokoyama H., Oishi T., Usui M., Sakurada O., & Hashiba M., Preparation of aqueous pigment slurry for decorating whiteware by ink jet printing, Journal of Material Science, 2004, 39 (7): 2581–2584.
• [22] Ramakrishnan N., Rajesh P. K., Ponnambalam P., Prakasan K., Studies on preparation of ceramic inks and simulation of drop formation and spread in direct ceramic inkjet printing, Journal of Materials Processing Technology, 2005, 169: 372–381.
• [23] Krishna Prasad P. S. R., Venumadhav A. R., Rajesh P. K., Ponnambalam P., Prakasan K., Studies on rheology of ceramic inks and spread of ink droplets for direct ceramic ink jet printing, Journal of Materials Processing Technology, 2006, 176: 222–229.
• [24] Cavalcante P. M. T., Dondi M., Guarini G., Raimondo M., Baldi G., Colour Performance of Ceramic Nano–pigments, Dyes and Pigments, 2009, 80: 226–232.
• [25] Magdassi S., The chemistry of inkjet inks, World Scientific Publishing Co. Pte Ltd., Singapore, 2010.
• [26] Derby B., Inkjet printing ceramics: From drops to solid, Journal of the European Ceramic Society, 2011, 31: 2543–2550.
• [27] Blosi, M., Albonetti, S., Gatti, F., Baldi, G., & Dondi, M., Au–Ag nanoparticles as red pigment in ceramic inks for digital decoration, Dyes and Pigments, 2012, 94: 355–362.
• [28] Ezzeldin M., van den Bosch P. P. J., Weiland S., Experimental–based feedforward control for a DoD inkjet printhead, Control Engineering Practice, 2013 21: 940–952.
• [29] Jovaní M., Domingo M., Machado T. R., Elson Longo E., Beltrán–Mir H., Cordoncillo E., Pigments based on Cr and Sb doped TiO2 prepared by microemulsion-mediated solvothermal synthesis for inkjet printing on ceramics, Dyes and Pigments, 2015, 116: 106–113.
• [30] Peymannia M., Soleimani–Gorgani A., Ghahari M., Jalili M., The effect of different dispersants on the physical properties of nano CoAl2O4 ceramic ink–jet ink, Ceramics International, 2015, 41 (7): 9115–9121.
• [31] Güngör G. L., Kara A., Blosi M., Gardini D., Guarini G., Zanelli C., Dondi M., Micronizing ceramic pigments for inkjet printing: Part I. Grindability and particle size distribution, Ceramics International, 2015, 41: 6498–6506.
• [32] Zanellia C., Güngör G. L., Kara A., , Blosi M., Gardini D. Guarini G., Dondi M., Micronizing ceramic pigments for inkjet printing: Part II. Effect on phase composition and color, Ceramics International, 2015, 41: 6507–6517.
• [33] Akdemir S., Özel E., İnk–jet mürekkepleri için mavi Co–alüminat pigmentlerinin üretilmesi, Anadolu Üniversitesi Bilim ve Teknoloji Dergisi Uygulamalı Bilimler ve Mühendislik, 2015, Cilt 16: 3, 339–349.
• [34] Güngör G. L., Seramik karoların dekorasyonu için su bazlı inkjet mürekkeplerinin geliştirilmesi. Doktora Tezi, Anadolu Üniversitesi, Fen Bilimleri Enstitüsü, Seramik Mühendisliği Anabilim Dalı, Eskişehir, 2015.
• [35] Liu X., Tarn T.–J., Huang F., Fan J., Recent advances in inkjet printing synthesis of functional metal oxides, Particuology, 2015, 19: 1–13.
• [36] Güngör G. L., Kara A., Gardini D., Blosi M., Dondi M., & Zanelli C., Ink–jet printability of aqueous ceramic inks for digital decoration of ceramic tiles, Dyes and Pigments, 2016, 127: 148–154.
• [37] Soleimani–Gorgani A., Inkjet printing in Printing on Polymers. (http://dx.doi.org/10.1016/B978-0-323-37468-2.00014-2), Elsevier, 2016.
• [38] Bienia M., Lejeune M., Chambon M., Baco–Carles V., Dossou–Yovo C., Noguera R., Rossignol F., Inkjet printing of ceramic colloidal suspensions: Filament growth and breakup, Chemical Engineering Science, 2016, 149: 1–13.
• [39] Ferrari G., Zannini P., VOCs monitoring of new materials for ceramic tiles decoration: GC–MS analysis of emissions from common vehicles and inkjet inks during firing in laboratory, Boletín de la Sociedad Española de Cerámica y Vidrio, 2017, 56:226–236.
• [40] Parraman C., Colour printing techniques and new developments in colour printing, Colour Design (Second Edition), 519–618, 2017.
• [41] Hong Y., Chen Z., Trofimov A. A., Lei J., Chen J., Yuan L., Zhu W., Xiao H., Xu D., Jacobsohn L. G., Kornev K .G., Bordia R. K., Peng F., Direct inkjet printing of miniaturized luminescent YAG: Er3+ from sol–gel precursor, Optical Materials, 2017, 68: 11–18.
• [42] Genomi H., Ishikawa Y., Kono T., Yamada J., Radiative transfer analysis of the effect of ink dot area on color phase in inkjet printing, Journal of Quantitative Spectroscopy and Radiative Transfer, 2017, 194: 17–23.
• [43] Rahul S. H., Balasubramanian K., Venkatesh S., Optimizing inkjet printing process to fabricate thick ceramic coatings, Ceramics International, 2017, 43(5): 4513–4519.
• [44] Hwa L. C., Rajoo S., Noor A. M., Ahmad N., Uday M. B., Recent advances in 3D printing of porous ceramics: A review, Current Opinion in Solid State and Materials Science, 2017, 21(6): 323–347.
• [45] Ke S., Pan Z., Wang Y., Ning C., Zheng S. & Huang J., Preparation and characterization of neodymium disilicate ceramic ink by mechanical grinding, Ceramics International, 2018, 44: 836–842.
• [46] Wijshoff H., Drop dynamics in the inkjet printing process, Current Opinion in Colloid & Interface Science, 2018, 36: 2027.
• [47] Gebauer J. S., Mackert V., Ognjanović S., Winterer S. M., Tailoring metal oxide nanoparticle dispersions for inkjet printing, Journal of Colloid and Interface Science, 2018, 526: 400–409.
• [48] Xie K., Tang J., Fu D., Zhang H., Gao A., Preparation of color polymeric nanomaterials containing dispersed dye by sunflower oil synergy and color transfer property by digital inkjet printing, Progress in Organic Coatings, 2018, 125: 195–200.
• [49] Chen Y. F., Jiang B., Liu L., Du Y., Zhang T., Zhao L. W., Huang Y. D., High ink absorption performance of inkjet printing based on SiO2@Al13 core–shell composites, Applied Surface Science, 2018, 436: 995–1002.
• [50] Ngo T. D., Kashani A., Imbalzano G., Nguyen K. T. Q., Hui D., Additive manufacturing (3D printing): A review of materials, methods, applications and challenges, Composites Part B: Engineering, 2018, 143: 172–196.
• [51] Hwa L. C., Uday M.B., Ahmad N., Noor A. M., Rajoo S., Zakaria K. B., Integration and fabrication of the cheap ceramic membrane through 3D printing technology, Materialstoday Communications, 2018, 15:134–142.
• [52] Kunchala P., Kappagantula K., 3D printing high density ceramics using binder jetting with nanoparticle densifiers, Materials & Design, 2018, 155: 443–450.
• [53] Yus J., Gonzales Z., Sanchez–Herencia A.J., Sangiorgi A., Sangiorgi N., Gardini D., Sanson A., Galassi C., Caballero A., Morales J., Ferrari B., Semiconductor water–based inks: Miniaturized NiO pseudocapacitor electrodes by inkjet printing, Journal of the European Ceramic Society, 2019, 39(9): 2908–2914.
• [54] Chen Z., Li Z., Li J., Liu C., Lao C., Fu Y., Liu C., Li Y., Wang P., He Y., 3D printing of ceramics: A review, Journal of the European Ceramic Society, 2019, 39(4): 661–687.