Araştırma Makalesi
BibTex RIS Kaynak Göster
Yıl 2023, Cilt: 10 Sayı: 3, 475 - 491, 30.09.2023
https://doi.org/10.31202/ecjse.1232536

Öz

Kaynakça

  • [1]. V. Savas, Ö.Secgin, “An experimental investigation of forming load and side-wall thickness obtained by a new deep drawing die,” Int J Mater Form, vol. 3, pp. 209-213, 2010. https://doi.org/10.1007/s12289-009-0672-9
  • [2]. C Ozek, M. Bal, “The effect of die/blank holder and punch radiuses on limit drawing ratio in angular deep-drawing dies,” Int J Adv Manuf Technol vol. 40, pp. 1077-1083, 2009. https://doi.org/10.1007/s00170-008-1435-3
  • [3]. C. Ozek, V. Taşdemir, “Experimental investigation of the effects of blank holder force and die surface angle on the warm deep drawing of AA5754-O alloy,” J Fac Eng Archit Gazi Univ vol. 32, pp.193-201, 2017. https://doi.org/10.17341/gazimmfd.300608
  • [4]. H. Ballikaya, V. Savas, C. Ozay, “The limit drawing ratio in die angled hydromechanical deep drawing method,” Int J Adv Manuf Technol, pp. 791-801, 2019. https://doi.org/10.1007/s00170-019-04624-y
  • [5]. S. H. Zhang, J. Danckert, “Development of hydro-mechanical deep drawing,” J Mater Process Technol, vol. 83, pp. 14-25, 1998. https://doi.org/10.1016/S0924-0136(98)00039-9
  • [6]. Y. Qin, R. Balendra, “Design considerations for hydromechanical deep drawing of sheet components with concave features,” J Mater Process Technol, vol. 145 pp. 163-170, 2004. https://doi.org/10.1016/S0924-0136(03)00667-8
  • [7]. S. K. Sing, D. R. Kumar “Effect of process parameters on product surface finish and thickness variation in hydro-mechanical deep drawing,” J Mater Process Technol, vol. 204, pp. 169-178, 2008. https://doi.org/10.1016/j.jmatprotec.2007.11.060
  • [8]. S. H. Zhang, M. R. Jensen, K. B. Nielsen, et al “Effect of anisotropy and prebulging on hydromechanical deep drawing of mild steel cups”, J Mater Process Technol, vol. 142, pp. 544-550, 2003. https://doi.org/10.1016/S0924-0136(03)00656-3
  • [9]. L. Lang, J. Danckert, K. B. Nielsen, “Investigation into hydrodynamic deep drawing assisted by radial pressure: Part I. Experimental observations of the forming process of aluminum alloy,” J Mater Process Technol, vol. 148, pp. 119-131, 2004. https://doi.org/10.1016/j.jmatprotec.2004.01.053
  • [10]. W. Liu, Y. Xu, S. Yuan, “Effect of pre-bulging on wrinkling of curved surface part by hydromechanical deep drawing”, Procedia Eng vol. 81 pp. 914–920, 2014. https://doi.org/10.1016/j.proeng.2014.10.117
  • [11]. S. H. Zhang, M. R. Jensen, J. Danckert, et al “Analysis of the hydromechanical deep drawing of cylindrical cups,” J Mater Process Technol, vol. 103, pp. 367-373, 2000. https://doi.org/10.1016/S0924-0136(99)00439-2
  • [12]. D. Y. Chen , Y. Xu, S. H. Zhang, et al “Numerical and Experimental Study on Manufacture of a Novel High-Capacity Engine Oil Pan Subjected to Hydro-Mechanical Deep Drawing,” J Phys Conf Ser 896, 2017. https://doi.org/10.1088/1742-6596/896/1/012012
  • [13]. S. Bagherzadeh, M. J. Mirnia, B. M. Dariani, “Numerical and experimental investigations of hydro-mechanical deep drawing process of laminated aluminum/steel sheets,” J Manuf Process, vol. 18, pp. 131-140, 2015. https://doi.org/10.1016/j.jmapro.2015.03.004
  • [14]. M. Abbadeni, I. Zidane, H. Zahloul, Z. Madaoui, “Comparative study of conventional and hydromechanical deep drawing processes based on finite element analysis,” Frat ed Integrità Strutt ed Integrità Strutt, vol. 13, pp. 282-290, 2019. https://doi.org/10.3221/igf-esis.49.28
  • [15]. S. K. Singh, A. K. Gupta, “Application of support vector regression in predicting thickness strains in hydro-mechanical deep drawing and comparison with ANN and FEM,” CIRP J Manuf Sci Technol, vol. 3, pp. 66-72, 2010. https://doi.org/10.1016/j.cirpj.2010.07.005
  • [16]. A. K. Gur, T. Yildiz, B. Icen, “Theoretical evaluation of abrasive wear behavior of B 4 C/FeCrC coating layer evaluated by a Taguchi approach,” Mater Test, vol. 62, pp. 733-738, 2020. https://doi.org/10.3139/120.111540
  • [17]. A. K. Gur, C. Ozay, B. Icen, ”Evaluation of B4C/Ti Coating Layer, Investigation of Abrasive Wear Behaviors Using Taguchi Technique and Response Surface Methodology,” Surf Rev Lett 1950225, pp. 1-17, 2020. https://doi.org/10.1142/S0218625X19502251
  • [18]. C. Ozay, “Investigating the surface roughness after tangential cylindrical grinding by the Taguchi method,” Mater Test, vol. 56, pp. 306-311, 2014. https://doi.org/10.3139/120.110561
  • [19]. M. Altug, M. Erdem, C. Ozay, “Experimental investigation of kerf of Ti6Al4V exposed to different heat treatment processes in WEDM and optimization of parameters using genetic algorithm,” Int J Adv Manuf Technol, vol. 78, pp. 1573-1583, 2015. https://doi.org/10.1007/s00170-014-6702-x
  • [20]. M. Altug, M. Erdem, C. Ozay, O. Bozkir, “Surface roughness of Ti6AI4V after heat treatment evaluated by artificial neural networks,” Mater Test, vol. 58, pp. 189-199, 2016. https://doi.org/10.3139/120.110844
  • [21]. A. K. Gur, S. Kaya, “Abrasive wear resistance optimization of three different carbide coatings by the Taguchi method,” Mater Test, vol. 59, pp. 450-455, 2017. https://doi.org/10.3139/120.111020
  • [22]. S. Raju, G. Ganesan, R. Karthikeyan, “Influence of variables in deep drawing of AA 6061 sheet,” Trans Nonferrous Met Soc China, English Ed vol. 20, pp. 1856-1862, 2010. https://doi.org/10.1016/S1003-6326(09)60386-1
  • [23]. A. K. Sharma, D. K. Rout, “Finite element analysis of sheet hydromechanical forming of circular cup,” J Mater Process Technol, vol. 209, pp. 1445-1453, 2009. https://doi.org/10.1016/j.jmatprotec.2008.03.070
  • [24]. A. C. S. Reddy, S. Rajesham, P. R. Reddy, et al “An experimental study on effect of process parameters in deep drawing using Taguchi technique,” Int J Eng Sci Technol, vol. 7, pp. 21, 2016. https://doi.org/10.4314/ijest.v7i1.3
  • [25]. M. A. Hassan, K. I. E. Ahmed, N. A. Takakura, “Developed process for deep drawing of metal foil square cups,” J Mater Process Technol, vol. 212, pp. 295-307, 2012. https://doi.org/10.1016/j.jmatprotec.2011.09.015 [26]. H. Tschaetsch, Metal Forming Practise. Springer-Verlag Berlin Heidelberg, 2006.
  • [27]. D. Swapna, C. S. Rao, “Optimization of punch force and thickness variation in forming of al-mg-si alloys under non-isothermal conditions,” International Journal of Modern Manufacturing Technologies, vol. 12, pp. 180-189, 2020.
  • [28]. V. Alimirzaloo, V. Modanloo, “Minimization of the sheet thinning in hydraulic deep drawing process using response surface methodology and finite element method”, vol. 29 pp. 264–273, 2016 https://doi.org/10.5829/idosi.ije.2016.29.02b.16
  • [29]. H. Blala, L. Lang, L. Li, et al “Investigation on the effect of blank holder gap in the hydroforming of cylindrical cups, made of fiber metal laminate,” Int J Adv Manuf Technol, vol. 108, pp. 2727-2740, 2020. https://doi.org/10.1007/s00170-020-05467-8
  • [30]. L. H. Lang, T. Li, X. B. Zhou, et al “Optimized constitutive equation of material property based on inverse modeling for aluminum alloy hydroforming simulation,” Trans Nonferrous Met Soc China English Ed, vol. 16, pp. 1379-1385, 2006. https://doi.org/10.1016/S1003-6326(07)60024-7
  • [31]. K. Dachang, C. Yu, X. Yongchao, “Hydromechanical deep drawing of superalloy cups”, J Mater Process Technol, vol. 166, pp. 243-246, 2005. https://doi.org/10.1016/j.jmatprotec.2004.08.024
  • [32]. M. Colgan, J. Monaghan, “Deep drawing process: Analysis and experiment,” J Mater Process Technol, vol. 132, pp. 35-41, 2003. https://doi.org/10.1016/S0924-0136(02)00253-4
  • [33]. S. K. Singh, D. R. Kumar, “Application of a neural network to predict thickness strains and finite element simulation of hydro-mechanical deep drawing,” Int J Adv Manuf Technol, vol. 25, pp. 101-107, 2005. https://doi.org/10.1007/s00170-003-1842-4
  • [34]. N. V. Quang, P. V. Lieu, “Study About Effects of Oblique Angle of Die Surface to the Product Quality in the Deep Drawing,” Int J Trend Sci Res Dev, vol. 3, pp. 528-531, 2019. https://doi.org/10.31142/ijtsrd23860
  • [35]. E. Unal, C. Ozek, “A study on the wall thickness in the angular deep drawing process,” Mater Test, vol. 59, pp. 178-182, 2017. https://doi.org/10.3139/120.110980

Investigation of Sheet Thickness and Punch Force in Die Surface Angled Hydro-mechanical Deep Drawing Method

Yıl 2023, Cilt: 10 Sayı: 3, 475 - 491, 30.09.2023
https://doi.org/10.31202/ecjse.1232536

Öz

In this study, the effect of die surface angled hydro-mechanical deep drawing method (HMDDM) on sheet metal cup wall thickness and punch force was investigated as experimental and numerical analysis. In the works, 0.9 mm thick DIN EN 10130-1999 sheet metal material was used. The effect of variables on the test results was investigated by using die surface/blank holder angle, punch nose radius, die shoulder radius, chamber pressure and blank holder force as experimental parameters. Numerical analysis experiments were carried out using ANSYS 15.0 package program. Besides, experiments were performed according to the Taguchi experiment plan and L18 orthogonal array. The obtained data were analysed statistically by ANOVA analysis of variance in MINITAB 17.0 package program, and the effect of each parameter on the results was determined as a percentage. As a result, it was determined that the thinning was approximately 15% at most and the thickening was 10%.

Kaynakça

  • [1]. V. Savas, Ö.Secgin, “An experimental investigation of forming load and side-wall thickness obtained by a new deep drawing die,” Int J Mater Form, vol. 3, pp. 209-213, 2010. https://doi.org/10.1007/s12289-009-0672-9
  • [2]. C Ozek, M. Bal, “The effect of die/blank holder and punch radiuses on limit drawing ratio in angular deep-drawing dies,” Int J Adv Manuf Technol vol. 40, pp. 1077-1083, 2009. https://doi.org/10.1007/s00170-008-1435-3
  • [3]. C. Ozek, V. Taşdemir, “Experimental investigation of the effects of blank holder force and die surface angle on the warm deep drawing of AA5754-O alloy,” J Fac Eng Archit Gazi Univ vol. 32, pp.193-201, 2017. https://doi.org/10.17341/gazimmfd.300608
  • [4]. H. Ballikaya, V. Savas, C. Ozay, “The limit drawing ratio in die angled hydromechanical deep drawing method,” Int J Adv Manuf Technol, pp. 791-801, 2019. https://doi.org/10.1007/s00170-019-04624-y
  • [5]. S. H. Zhang, J. Danckert, “Development of hydro-mechanical deep drawing,” J Mater Process Technol, vol. 83, pp. 14-25, 1998. https://doi.org/10.1016/S0924-0136(98)00039-9
  • [6]. Y. Qin, R. Balendra, “Design considerations for hydromechanical deep drawing of sheet components with concave features,” J Mater Process Technol, vol. 145 pp. 163-170, 2004. https://doi.org/10.1016/S0924-0136(03)00667-8
  • [7]. S. K. Sing, D. R. Kumar “Effect of process parameters on product surface finish and thickness variation in hydro-mechanical deep drawing,” J Mater Process Technol, vol. 204, pp. 169-178, 2008. https://doi.org/10.1016/j.jmatprotec.2007.11.060
  • [8]. S. H. Zhang, M. R. Jensen, K. B. Nielsen, et al “Effect of anisotropy and prebulging on hydromechanical deep drawing of mild steel cups”, J Mater Process Technol, vol. 142, pp. 544-550, 2003. https://doi.org/10.1016/S0924-0136(03)00656-3
  • [9]. L. Lang, J. Danckert, K. B. Nielsen, “Investigation into hydrodynamic deep drawing assisted by radial pressure: Part I. Experimental observations of the forming process of aluminum alloy,” J Mater Process Technol, vol. 148, pp. 119-131, 2004. https://doi.org/10.1016/j.jmatprotec.2004.01.053
  • [10]. W. Liu, Y. Xu, S. Yuan, “Effect of pre-bulging on wrinkling of curved surface part by hydromechanical deep drawing”, Procedia Eng vol. 81 pp. 914–920, 2014. https://doi.org/10.1016/j.proeng.2014.10.117
  • [11]. S. H. Zhang, M. R. Jensen, J. Danckert, et al “Analysis of the hydromechanical deep drawing of cylindrical cups,” J Mater Process Technol, vol. 103, pp. 367-373, 2000. https://doi.org/10.1016/S0924-0136(99)00439-2
  • [12]. D. Y. Chen , Y. Xu, S. H. Zhang, et al “Numerical and Experimental Study on Manufacture of a Novel High-Capacity Engine Oil Pan Subjected to Hydro-Mechanical Deep Drawing,” J Phys Conf Ser 896, 2017. https://doi.org/10.1088/1742-6596/896/1/012012
  • [13]. S. Bagherzadeh, M. J. Mirnia, B. M. Dariani, “Numerical and experimental investigations of hydro-mechanical deep drawing process of laminated aluminum/steel sheets,” J Manuf Process, vol. 18, pp. 131-140, 2015. https://doi.org/10.1016/j.jmapro.2015.03.004
  • [14]. M. Abbadeni, I. Zidane, H. Zahloul, Z. Madaoui, “Comparative study of conventional and hydromechanical deep drawing processes based on finite element analysis,” Frat ed Integrità Strutt ed Integrità Strutt, vol. 13, pp. 282-290, 2019. https://doi.org/10.3221/igf-esis.49.28
  • [15]. S. K. Singh, A. K. Gupta, “Application of support vector regression in predicting thickness strains in hydro-mechanical deep drawing and comparison with ANN and FEM,” CIRP J Manuf Sci Technol, vol. 3, pp. 66-72, 2010. https://doi.org/10.1016/j.cirpj.2010.07.005
  • [16]. A. K. Gur, T. Yildiz, B. Icen, “Theoretical evaluation of abrasive wear behavior of B 4 C/FeCrC coating layer evaluated by a Taguchi approach,” Mater Test, vol. 62, pp. 733-738, 2020. https://doi.org/10.3139/120.111540
  • [17]. A. K. Gur, C. Ozay, B. Icen, ”Evaluation of B4C/Ti Coating Layer, Investigation of Abrasive Wear Behaviors Using Taguchi Technique and Response Surface Methodology,” Surf Rev Lett 1950225, pp. 1-17, 2020. https://doi.org/10.1142/S0218625X19502251
  • [18]. C. Ozay, “Investigating the surface roughness after tangential cylindrical grinding by the Taguchi method,” Mater Test, vol. 56, pp. 306-311, 2014. https://doi.org/10.3139/120.110561
  • [19]. M. Altug, M. Erdem, C. Ozay, “Experimental investigation of kerf of Ti6Al4V exposed to different heat treatment processes in WEDM and optimization of parameters using genetic algorithm,” Int J Adv Manuf Technol, vol. 78, pp. 1573-1583, 2015. https://doi.org/10.1007/s00170-014-6702-x
  • [20]. M. Altug, M. Erdem, C. Ozay, O. Bozkir, “Surface roughness of Ti6AI4V after heat treatment evaluated by artificial neural networks,” Mater Test, vol. 58, pp. 189-199, 2016. https://doi.org/10.3139/120.110844
  • [21]. A. K. Gur, S. Kaya, “Abrasive wear resistance optimization of three different carbide coatings by the Taguchi method,” Mater Test, vol. 59, pp. 450-455, 2017. https://doi.org/10.3139/120.111020
  • [22]. S. Raju, G. Ganesan, R. Karthikeyan, “Influence of variables in deep drawing of AA 6061 sheet,” Trans Nonferrous Met Soc China, English Ed vol. 20, pp. 1856-1862, 2010. https://doi.org/10.1016/S1003-6326(09)60386-1
  • [23]. A. K. Sharma, D. K. Rout, “Finite element analysis of sheet hydromechanical forming of circular cup,” J Mater Process Technol, vol. 209, pp. 1445-1453, 2009. https://doi.org/10.1016/j.jmatprotec.2008.03.070
  • [24]. A. C. S. Reddy, S. Rajesham, P. R. Reddy, et al “An experimental study on effect of process parameters in deep drawing using Taguchi technique,” Int J Eng Sci Technol, vol. 7, pp. 21, 2016. https://doi.org/10.4314/ijest.v7i1.3
  • [25]. M. A. Hassan, K. I. E. Ahmed, N. A. Takakura, “Developed process for deep drawing of metal foil square cups,” J Mater Process Technol, vol. 212, pp. 295-307, 2012. https://doi.org/10.1016/j.jmatprotec.2011.09.015 [26]. H. Tschaetsch, Metal Forming Practise. Springer-Verlag Berlin Heidelberg, 2006.
  • [27]. D. Swapna, C. S. Rao, “Optimization of punch force and thickness variation in forming of al-mg-si alloys under non-isothermal conditions,” International Journal of Modern Manufacturing Technologies, vol. 12, pp. 180-189, 2020.
  • [28]. V. Alimirzaloo, V. Modanloo, “Minimization of the sheet thinning in hydraulic deep drawing process using response surface methodology and finite element method”, vol. 29 pp. 264–273, 2016 https://doi.org/10.5829/idosi.ije.2016.29.02b.16
  • [29]. H. Blala, L. Lang, L. Li, et al “Investigation on the effect of blank holder gap in the hydroforming of cylindrical cups, made of fiber metal laminate,” Int J Adv Manuf Technol, vol. 108, pp. 2727-2740, 2020. https://doi.org/10.1007/s00170-020-05467-8
  • [30]. L. H. Lang, T. Li, X. B. Zhou, et al “Optimized constitutive equation of material property based on inverse modeling for aluminum alloy hydroforming simulation,” Trans Nonferrous Met Soc China English Ed, vol. 16, pp. 1379-1385, 2006. https://doi.org/10.1016/S1003-6326(07)60024-7
  • [31]. K. Dachang, C. Yu, X. Yongchao, “Hydromechanical deep drawing of superalloy cups”, J Mater Process Technol, vol. 166, pp. 243-246, 2005. https://doi.org/10.1016/j.jmatprotec.2004.08.024
  • [32]. M. Colgan, J. Monaghan, “Deep drawing process: Analysis and experiment,” J Mater Process Technol, vol. 132, pp. 35-41, 2003. https://doi.org/10.1016/S0924-0136(02)00253-4
  • [33]. S. K. Singh, D. R. Kumar, “Application of a neural network to predict thickness strains and finite element simulation of hydro-mechanical deep drawing,” Int J Adv Manuf Technol, vol. 25, pp. 101-107, 2005. https://doi.org/10.1007/s00170-003-1842-4
  • [34]. N. V. Quang, P. V. Lieu, “Study About Effects of Oblique Angle of Die Surface to the Product Quality in the Deep Drawing,” Int J Trend Sci Res Dev, vol. 3, pp. 528-531, 2019. https://doi.org/10.31142/ijtsrd23860
  • [35]. E. Unal, C. Ozek, “A study on the wall thickness in the angular deep drawing process,” Mater Test, vol. 59, pp. 178-182, 2017. https://doi.org/10.3139/120.110980
Toplam 34 adet kaynakça vardır.

Ayrıntılar

Birincil Dil İngilizce
Konular Mühendislik
Bölüm Makaleler
Yazarlar

Hasan Ballıkaya 0000-0001-5484-0214

Vedat Savaş 0000-0003-0563-1955

Çetin Özay 0000-0001-9958-519X

Yayımlanma Tarihi 30 Eylül 2023
Gönderilme Tarihi 11 Ocak 2023
Kabul Tarihi 17 Ağustos 2023
Yayımlandığı Sayı Yıl 2023 Cilt: 10 Sayı: 3

Kaynak Göster

IEEE H. Ballıkaya, V. Savaş, ve Ç. Özay, “Investigation of Sheet Thickness and Punch Force in Die Surface Angled Hydro-mechanical Deep Drawing Method”, El-Cezeri Journal of Science and Engineering, c. 10, sy. 3, ss. 475–491, 2023, doi: 10.31202/ecjse.1232536.
Creative Commons License El-Cezeri is licensed to the public under a Creative Commons Attribution 4.0 license.
88x31.png