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FORCE ESTIMATION IN SMART INSOLES USING RANDOMLY PLACED OPTICAL FIBER SENSORS AND MACHINE LEARNING

Yıl 2025, Cilt: 9 Sayı: 3 , 569 - 578 , 28.12.2025
https://doi.org/10.46519/ij3dptdi.1784332
https://izlik.org/JA84AB43YB

Öz

This paper presents a smart insole that combines flexible TPU optical fiber sensors with force-sensitive resistors (FSRs) on a 3D-printed TPU base to estimate plantar forces during walking. Three thermoplastic polyurethane optical fibers, illuminated by red lasers and read by light-dependent resistors, were routed in a non-anatomical, irregular (‘random’) layout and compared against six FSR channels taken as reference targets. Signals were sampled and streamed via an ESP32 microcontroller over Bluetooth. Using a sliding-window approach (20 samples), simple statistical features from the three optical channels were used to train supervised regressors—Gradient Boosting, Adaptive Boosting, and a shallow artificial neural network—to predict each FSR output. Across sensors, models achieved R² between 0.865 and 0.951 and mean absolute error (MAE) between 29.0 and 48.9. Adaptive Boosting gave the lowest average MAE and stable R², while the artificial neural network reached the highest R² for several regions. Results show that accurate force estimation is possible without anatomically precise sensor placement, reducing hardware complexity and cost while keeping performance suitable for gait analysis and wearable health applications.

Destekleyen Kurum

Pamukkale University

Proje Numarası

2022FEBE024

Teşekkür

This study was supported by Pamukkale University Scientific Research Projects (BAP) Unit under project number 2022FEBE024

Kaynakça

  • 1. Seçkin, A.Ç., Ateş, B., and Seçkin, M., ‘Review on Wearable Technology in Sports: Concepts, Challenges and Opportunities’, Applied Sciences, Vol. 13, Issue 18, Pages 10399, 2023.
  • 2. Dong, T., Wang, J., Chen, Y., Liu, L., You, H., and Li, T., ‘Research Progress on Flexible 3-D Force Sensors: A Review’, IEEE Sensors Journal, Vol. 24, Issue 10, Pages 15706–15726, 2024.
  • 3. Peng, S., Hassan, H., Rosseel, S., Matricali, G.A., Deschamps, K., Vandeginste, V., and Hallez, H., ‘Recent Advances in 3-D Printed, Wearable Pressure Sensors for Plantar Pressure Monitoring: A Review’, IEEE Sensors Journal, Vol. 24, Issue 21, Pages 33903–33921, 2024.
  • 4. Gan, J., Yang, A., Guo, Q., and Yang, Z., ‘Flexible Optical Fiber Sensing: Materials, Methodologies, and Applications’, Advanced Devices & Instrumentation, Vol. 5, Pages 0046, 2024.
  • 5. Leal-Junior, A.G., Diaz, C.A.R., Avellar, L.M., Pontes, M.J., Marques, C., and Frizera, A., ‘Polymer Optical Fiber Sensors in Healthcare Applications: A Comprehensive Review’, Sensors, Vol. 19, Issue 14, Pages 3156, 2019.
  • 6. Chuter, V.H., Spink, M.J., David, M., Lanting, S., and Searle, A., ‘Clinical foot measurements as a proxy for plantar pressure testing in people with diabetes’, Journal of Foot and Ankle Research, Vol. 14, Issue 1, Pages 56, 2021.
  • 7. Saha, D., Prabhu, S., Thapliyal, A., and Pai, M.M.M., ‘Analysis of Plantar Pressure to detect Foot Abnormalities among various subjects’, 2023 International Conference on Advances in Intelligent Computing and Applications (AICAPS), 2023 International Conference on Advances in Intelligent Computing and Applications (AICAPS), Pages 1–6, 2023.
  • 8. Castro-Martins, P., Marques, A., Coelho, L., Vaz, M., and Baptista, J.S., ‘In-shoe plantar pressure measurement technologies for the diabetic foot: A systematic review’, Heliyon, Vol. 10, Issue 9, 2024.
  • 9. Leal-Junior, A.G., Díaz, C.R., Marques, C., Pontes, M.J., and Frizera, A., ‘3D-printed POF insole: Development and applications of a low-cost, highly customizable device for plantar pressure and ground reaction forces monitoring’, Optics & Laser Technology, Vol. 116, Pages 256–264, 2019.
  • 10. Jo, J., and Park, H., ‘Fiber Optic-embedded Gait-Tracking Insole for Detection of Toe-Walking in Children with Autism Spectrum Disorder’, International Textile and Apparel Association Annual Conference Proceedings, 2022
  • 11. Noh, Y., Sareh, S., Würdemann, H., Liu, H., Back, J., Housden, J., Rhode, K., and Althoefer, K., ‘Three-Axis Fiber-Optic Body Force Sensor for Flexible Manipulators’, IEEE Sensors Journal, Vol. 16, Issue 6, Pages 1641–1651, 2016.
  • 12. Mondal, B., and Mandal, D., ‘Geometry-modulated all organic 3D printed smart PLA fibers for flextension amplified giant mechanical energy harvesting and Machine learning assisted pressure mapping’, Chemical Engineering Journal, Vol. 496, Pages 154281, 2024.
  • 13. Vilarinho, D., Theodosiou, A., Leitão, C., Leal-Junior, A.G., Domingues, M.D.F., Kalli, K., André, P., Antunes, P., and Marques, C., ‘POFBG-Embedded Cork Insole for Plantar Pressure Monitoring’, Sensors, Vol. 17, Issue 12, Pages 2924, 2017.
  • 14. Lakho, R.A., Yi-Fan, Z., Jin-Hua, J., Cheng-Yu, H., and Ahmed Abro, Z., ‘A smart insole for monitoring plantar pressure based on the fiber Bragg grating sensing technique’, Textile Research Journal, Vol. 89, Issue 17, Pages 3433–3446, 2019.
  • 15. Mun, F., and Choi, A., ‘Deep learning approach to estimate foot pressure distribution in walking with application for a cost-effective insole system’, Journal of NeuroEngineering and Rehabilitation, Vol. 19, Issue 1, Pages 4, 2022.

FORCE ESTIMATION IN SMART INSOLES USING RANDOMLY PLACED OPTICAL FIBER SENSORS AND MACHINE LEARNING

Yıl 2025, Cilt: 9 Sayı: 3 , 569 - 578 , 28.12.2025
https://doi.org/10.46519/ij3dptdi.1784332
https://izlik.org/JA84AB43YB

Öz

This paper presents a smart insole that combines flexible TPU optical fiber sensors with force-sensitive resistors (FSRs) on a 3D-printed TPU base to estimate plantar forces during walking. Three thermoplastic polyurethane optical fibers, illuminated by red lasers and read by light-dependent resistors, were routed in a non-anatomical, irregular (‘random’) layout and compared against six FSR channels taken as reference targets. Signals were sampled and streamed via an ESP32 microcontroller over Bluetooth. Using a sliding-window approach (20 samples), simple statistical features from the three optical channels were used to train supervised regressors—Gradient Boosting, Adaptive Boosting, and a shallow artificial neural network—to predict each FSR output. Across sensors, models achieved R² between 0.865 and 0.951 and mean absolute error (MAE) between 29.0 and 48.9. Adaptive Boosting gave the lowest average MAE and stable R², while the artificial neural network reached the highest R² for several regions. Results show that accurate force estimation is possible without anatomically precise sensor placement, reducing hardware complexity and cost while keeping performance suitable for gait analysis and wearable health applications.

Proje Numarası

2022FEBE024

Kaynakça

  • 1. Seçkin, A.Ç., Ateş, B., and Seçkin, M., ‘Review on Wearable Technology in Sports: Concepts, Challenges and Opportunities’, Applied Sciences, Vol. 13, Issue 18, Pages 10399, 2023.
  • 2. Dong, T., Wang, J., Chen, Y., Liu, L., You, H., and Li, T., ‘Research Progress on Flexible 3-D Force Sensors: A Review’, IEEE Sensors Journal, Vol. 24, Issue 10, Pages 15706–15726, 2024.
  • 3. Peng, S., Hassan, H., Rosseel, S., Matricali, G.A., Deschamps, K., Vandeginste, V., and Hallez, H., ‘Recent Advances in 3-D Printed, Wearable Pressure Sensors for Plantar Pressure Monitoring: A Review’, IEEE Sensors Journal, Vol. 24, Issue 21, Pages 33903–33921, 2024.
  • 4. Gan, J., Yang, A., Guo, Q., and Yang, Z., ‘Flexible Optical Fiber Sensing: Materials, Methodologies, and Applications’, Advanced Devices & Instrumentation, Vol. 5, Pages 0046, 2024.
  • 5. Leal-Junior, A.G., Diaz, C.A.R., Avellar, L.M., Pontes, M.J., Marques, C., and Frizera, A., ‘Polymer Optical Fiber Sensors in Healthcare Applications: A Comprehensive Review’, Sensors, Vol. 19, Issue 14, Pages 3156, 2019.
  • 6. Chuter, V.H., Spink, M.J., David, M., Lanting, S., and Searle, A., ‘Clinical foot measurements as a proxy for plantar pressure testing in people with diabetes’, Journal of Foot and Ankle Research, Vol. 14, Issue 1, Pages 56, 2021.
  • 7. Saha, D., Prabhu, S., Thapliyal, A., and Pai, M.M.M., ‘Analysis of Plantar Pressure to detect Foot Abnormalities among various subjects’, 2023 International Conference on Advances in Intelligent Computing and Applications (AICAPS), 2023 International Conference on Advances in Intelligent Computing and Applications (AICAPS), Pages 1–6, 2023.
  • 8. Castro-Martins, P., Marques, A., Coelho, L., Vaz, M., and Baptista, J.S., ‘In-shoe plantar pressure measurement technologies for the diabetic foot: A systematic review’, Heliyon, Vol. 10, Issue 9, 2024.
  • 9. Leal-Junior, A.G., Díaz, C.R., Marques, C., Pontes, M.J., and Frizera, A., ‘3D-printed POF insole: Development and applications of a low-cost, highly customizable device for plantar pressure and ground reaction forces monitoring’, Optics & Laser Technology, Vol. 116, Pages 256–264, 2019.
  • 10. Jo, J., and Park, H., ‘Fiber Optic-embedded Gait-Tracking Insole for Detection of Toe-Walking in Children with Autism Spectrum Disorder’, International Textile and Apparel Association Annual Conference Proceedings, 2022
  • 11. Noh, Y., Sareh, S., Würdemann, H., Liu, H., Back, J., Housden, J., Rhode, K., and Althoefer, K., ‘Three-Axis Fiber-Optic Body Force Sensor for Flexible Manipulators’, IEEE Sensors Journal, Vol. 16, Issue 6, Pages 1641–1651, 2016.
  • 12. Mondal, B., and Mandal, D., ‘Geometry-modulated all organic 3D printed smart PLA fibers for flextension amplified giant mechanical energy harvesting and Machine learning assisted pressure mapping’, Chemical Engineering Journal, Vol. 496, Pages 154281, 2024.
  • 13. Vilarinho, D., Theodosiou, A., Leitão, C., Leal-Junior, A.G., Domingues, M.D.F., Kalli, K., André, P., Antunes, P., and Marques, C., ‘POFBG-Embedded Cork Insole for Plantar Pressure Monitoring’, Sensors, Vol. 17, Issue 12, Pages 2924, 2017.
  • 14. Lakho, R.A., Yi-Fan, Z., Jin-Hua, J., Cheng-Yu, H., and Ahmed Abro, Z., ‘A smart insole for monitoring plantar pressure based on the fiber Bragg grating sensing technique’, Textile Research Journal, Vol. 89, Issue 17, Pages 3433–3446, 2019.
  • 15. Mun, F., and Choi, A., ‘Deep learning approach to estimate foot pressure distribution in walking with application for a cost-effective insole system’, Journal of NeuroEngineering and Rehabilitation, Vol. 19, Issue 1, Pages 4, 2022.

Yıl 2025, Cilt: 9 Sayı: 3 , 569 - 578 , 28.12.2025
https://doi.org/10.46519/ij3dptdi.1784332
https://izlik.org/JA84AB43YB

Öz

Proje Numarası

2022FEBE024

Kaynakça

  • 1. Seçkin, A.Ç., Ateş, B., and Seçkin, M., ‘Review on Wearable Technology in Sports: Concepts, Challenges and Opportunities’, Applied Sciences, Vol. 13, Issue 18, Pages 10399, 2023.
  • 2. Dong, T., Wang, J., Chen, Y., Liu, L., You, H., and Li, T., ‘Research Progress on Flexible 3-D Force Sensors: A Review’, IEEE Sensors Journal, Vol. 24, Issue 10, Pages 15706–15726, 2024.
  • 3. Peng, S., Hassan, H., Rosseel, S., Matricali, G.A., Deschamps, K., Vandeginste, V., and Hallez, H., ‘Recent Advances in 3-D Printed, Wearable Pressure Sensors for Plantar Pressure Monitoring: A Review’, IEEE Sensors Journal, Vol. 24, Issue 21, Pages 33903–33921, 2024.
  • 4. Gan, J., Yang, A., Guo, Q., and Yang, Z., ‘Flexible Optical Fiber Sensing: Materials, Methodologies, and Applications’, Advanced Devices & Instrumentation, Vol. 5, Pages 0046, 2024.
  • 5. Leal-Junior, A.G., Diaz, C.A.R., Avellar, L.M., Pontes, M.J., Marques, C., and Frizera, A., ‘Polymer Optical Fiber Sensors in Healthcare Applications: A Comprehensive Review’, Sensors, Vol. 19, Issue 14, Pages 3156, 2019.
  • 6. Chuter, V.H., Spink, M.J., David, M., Lanting, S., and Searle, A., ‘Clinical foot measurements as a proxy for plantar pressure testing in people with diabetes’, Journal of Foot and Ankle Research, Vol. 14, Issue 1, Pages 56, 2021.
  • 7. Saha, D., Prabhu, S., Thapliyal, A., and Pai, M.M.M., ‘Analysis of Plantar Pressure to detect Foot Abnormalities among various subjects’, 2023 International Conference on Advances in Intelligent Computing and Applications (AICAPS), 2023 International Conference on Advances in Intelligent Computing and Applications (AICAPS), Pages 1–6, 2023.
  • 8. Castro-Martins, P., Marques, A., Coelho, L., Vaz, M., and Baptista, J.S., ‘In-shoe plantar pressure measurement technologies for the diabetic foot: A systematic review’, Heliyon, Vol. 10, Issue 9, 2024.
  • 9. Leal-Junior, A.G., Díaz, C.R., Marques, C., Pontes, M.J., and Frizera, A., ‘3D-printed POF insole: Development and applications of a low-cost, highly customizable device for plantar pressure and ground reaction forces monitoring’, Optics & Laser Technology, Vol. 116, Pages 256–264, 2019.
  • 10. Jo, J., and Park, H., ‘Fiber Optic-embedded Gait-Tracking Insole for Detection of Toe-Walking in Children with Autism Spectrum Disorder’, International Textile and Apparel Association Annual Conference Proceedings, 2022
  • 11. Noh, Y., Sareh, S., Würdemann, H., Liu, H., Back, J., Housden, J., Rhode, K., and Althoefer, K., ‘Three-Axis Fiber-Optic Body Force Sensor for Flexible Manipulators’, IEEE Sensors Journal, Vol. 16, Issue 6, Pages 1641–1651, 2016.
  • 12. Mondal, B., and Mandal, D., ‘Geometry-modulated all organic 3D printed smart PLA fibers for flextension amplified giant mechanical energy harvesting and Machine learning assisted pressure mapping’, Chemical Engineering Journal, Vol. 496, Pages 154281, 2024.
  • 13. Vilarinho, D., Theodosiou, A., Leitão, C., Leal-Junior, A.G., Domingues, M.D.F., Kalli, K., André, P., Antunes, P., and Marques, C., ‘POFBG-Embedded Cork Insole for Plantar Pressure Monitoring’, Sensors, Vol. 17, Issue 12, Pages 2924, 2017.
  • 14. Lakho, R.A., Yi-Fan, Z., Jin-Hua, J., Cheng-Yu, H., and Ahmed Abro, Z., ‘A smart insole for monitoring plantar pressure based on the fiber Bragg grating sensing technique’, Textile Research Journal, Vol. 89, Issue 17, Pages 3433–3446, 2019.
  • 15. Mun, F., and Choi, A., ‘Deep learning approach to estimate foot pressure distribution in walking with application for a cost-effective insole system’, Journal of NeuroEngineering and Rehabilitation, Vol. 19, Issue 1, Pages 4, 2022.
Toplam 15 adet kaynakça vardır.

Ayrıntılar

Birincil Dil İngilizce
Konular Mekatronik Sistemlerin Simülasyonu, Modellenmesi ve Programlanması
Bölüm Araştırma Makalesi
Yazarlar

Hüseyin Öztürksoy 0000-0001-5871-2682

Ahmet Özek 0000-0002-0939-3547

Murat Ekici 0000-0002-8875-0775

Ahmet Çağdaş Seçkin 0000-0002-9849-3338

Proje Numarası 2022FEBE024
Gönderilme Tarihi 15 Eylül 2025
Kabul Tarihi 24 Kasım 2025
Yayımlanma Tarihi 28 Aralık 2025
DOI https://doi.org/10.46519/ij3dptdi.1784332
IZ https://izlik.org/JA84AB43YB
Yayımlandığı Sayı Yıl 2025 Cilt: 9 Sayı: 3

Kaynak Göster

APA Öztürksoy, H., Özek, A., Ekici, M., & Seçkin, A. Ç. (2025). FORCE ESTIMATION IN SMART INSOLES USING RANDOMLY PLACED OPTICAL FIBER SENSORS AND MACHINE LEARNING. International Journal of 3D Printing Technologies and Digital Industry, 9(3), 569-578. https://doi.org/10.46519/ij3dptdi.1784332
AMA 1.Öztürksoy H, Özek A, Ekici M, Seçkin AÇ. FORCE ESTIMATION IN SMART INSOLES USING RANDOMLY PLACED OPTICAL FIBER SENSORS AND MACHINE LEARNING. IJ3DPTDI. 2025;9(3):569-578. doi:10.46519/ij3dptdi.1784332
Chicago Öztürksoy, Hüseyin, Ahmet Özek, Murat Ekici, ve Ahmet Çağdaş Seçkin. 2025. “FORCE ESTIMATION IN SMART INSOLES USING RANDOMLY PLACED OPTICAL FIBER SENSORS AND MACHINE LEARNING”. International Journal of 3D Printing Technologies and Digital Industry 9 (3): 569-78. https://doi.org/10.46519/ij3dptdi.1784332.
EndNote Öztürksoy H, Özek A, Ekici M, Seçkin AÇ (01 Aralık 2025) FORCE ESTIMATION IN SMART INSOLES USING RANDOMLY PLACED OPTICAL FIBER SENSORS AND MACHINE LEARNING. International Journal of 3D Printing Technologies and Digital Industry 9 3 569–578.
IEEE [1]H. Öztürksoy, A. Özek, M. Ekici, ve A. Ç. Seçkin, “FORCE ESTIMATION IN SMART INSOLES USING RANDOMLY PLACED OPTICAL FIBER SENSORS AND MACHINE LEARNING”, IJ3DPTDI, c. 9, sy 3, ss. 569–578, Ara. 2025, doi: 10.46519/ij3dptdi.1784332.
ISNAD Öztürksoy, Hüseyin - Özek, Ahmet - Ekici, Murat - Seçkin, Ahmet Çağdaş. “FORCE ESTIMATION IN SMART INSOLES USING RANDOMLY PLACED OPTICAL FIBER SENSORS AND MACHINE LEARNING”. International Journal of 3D Printing Technologies and Digital Industry 9/3 (01 Aralık 2025): 569-578. https://doi.org/10.46519/ij3dptdi.1784332.
JAMA 1.Öztürksoy H, Özek A, Ekici M, Seçkin AÇ. FORCE ESTIMATION IN SMART INSOLES USING RANDOMLY PLACED OPTICAL FIBER SENSORS AND MACHINE LEARNING. IJ3DPTDI. 2025;9:569–578.
MLA Öztürksoy, Hüseyin, vd. “FORCE ESTIMATION IN SMART INSOLES USING RANDOMLY PLACED OPTICAL FIBER SENSORS AND MACHINE LEARNING”. International Journal of 3D Printing Technologies and Digital Industry, c. 9, sy 3, Aralık 2025, ss. 569-78, doi:10.46519/ij3dptdi.1784332.
Vancouver 1.Hüseyin Öztürksoy, Ahmet Özek, Murat Ekici, Ahmet Çağdaş Seçkin. FORCE ESTIMATION IN SMART INSOLES USING RANDOMLY PLACED OPTICAL FIBER SENSORS AND MACHINE LEARNING. IJ3DPTDI. 01 Aralık 2025;9(3):569-78. doi:10.46519/ij3dptdi.1784332

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