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INVESTIGATION OF MECHANICAL PROPERTIES OF SAND CASTING MOLDS PRODUCED BY BINDER JETTING 3D PRINTER

Yıl 2023, Cilt: 7 Sayı: 2, 142 - 149, 31.08.2023
https://doi.org/10.46519/ij3dptdi.1222613

Öz

The use of the additive manufacturing method in the casting industry is increasing day by day. The production of reverse angled and complex shaped casting parts, which cannot be produced with the classical modeling technique, can also be produced very easily with this method. On the other hand, it is very fast, especially in terms of rapid production of prototype castings, which can be directly molded without the need for model production. In this study, a 3D Printer with binder jet was designed and produced firstly. 3D Printer; It consists of 3 parts, the main chassis, the sand spreader and the spraying part. In this printer, which was produced afterwards, sand molds were produced with different nozzle advance speeds, different catalyst ratios and sand grain sizes. The consumables used in the production of sand molds are silica sand, furan resin and catalyst. The mechanical properties of the produced samples were determined by performing compression and gas permeability tests. Afterwards, it was determined which of the produced samples were more suitable for a sand casting mold by comparing the results obtained from similar studies in the literature. In this study, a new printer was designed with direct spray technique without using cartridges and preliminary studies were carried out successfully.

Destekleyen Kurum

Necmettin Erbakan Üniversitesi Bilimsel Araştırma Projeleri(BAP) Koordinatörlüğü

Proje Numarası

211419001

Teşekkür

211419001 proje numaralı bu çalışma, Necmettin Erbakan Üniversitesi Bilimsel Araştırma Projeleri(BAP) Koordinatörlüğü tarafından desteklenmiştir.

Kaynakça

  • 1. Güler B., Çetinkaya K., “Endüstriyel boyutlu çift başlı Kartezyen tipi üç boyutlu yazıcı tasarımı ve prototip üretimi”, International Journal of 3D Printing Technologies and Digital Industry, Vol. 2, Issue 1, Pages 11-22, 2018.
  • 2. Standard Terminology for Additive Manufacturing–General Principles–Terminology, ISO/ASTM 52900:2015(E).
  • 3. Karagöz İ., Danış Bekdemir A., Tuna Ö., “3B yazıcı teknolojilerindeki kullanılan yöntemler ve gelişmeler üzerine bir derleme”, Düzce Üniversitesi Bilim ve Teknoloji Dergisi, Vol. 9, Issue 4, Pages 1186-1213, 2021.
  • 4. Ulkir, O., Ertugrul, I., Akkus, N., Özer, S., “Production of piezoelectric cantilever using MEMS-based layered manufacturing technology”, Optik, Vol. 273, Pages 170472, 2023.
  • 5. Can A., Aslan İ., “Katmanlı üretim ile elde üretilmiş kum döküm kalıpların incelenmesi”, Düzce Üniversitesi Bilim ve Teknoloji Dergisi, Vol. 6, Issue 4, Pages 1269-1282, 2018.
  • 7. Sand casting, https://www.voxeljet.com/3dprinting-solution/sand-casting/ , June 15, 2022.
  • 8. Guo, Z., Shan, Z., Liu, F., Du, D., Zhao, M., “Experimental investigation on the performance and mesostructure of multi-material composite 3Dprinted sand mold”, Rapid Prototyp. J., Vol. 26, Issue 2, Pages 309–318, 2019.
  • 9. Khandelwal H., Ravi B., “Effect of molding parameters on chemically bonded sand mold properties”, Journal of Manufacturing Processes, Vol. 22, Pages 127–133, 2016.
  • 10. Motoyama Y., Inoue Y., Saito G.,Yoshida M.,. “A verification of the thermal stress analysis, including the furan sand mold, used to predict the thermal stress in castings”, Journal of Materials Processing Technology, Volume 213, Issue 12, Pages 2270-2277, 2013.
  • 11. Said, R M., Kamal, M. R., Miswan, N. H., Ng, S., “Optimization of Moulding Composition for Quality Improvement of Sand Casting”, Journal of Advanced Manufacturing Technology (JAMT), Vol. 12, Issue 1(1), Pages 301-310, 2018.
  • 12. Coniglio N., Sivarupan T., El Mansori M., “Investigation of process parameter effect on anisotropic properties of 3D printed sand molds”, Int. J. Adv. Manuf. Technol., Volume 94, Pages 2175-2185, 2018.
  • 13. Martinez D., Bate C., Manogharan G., “Towards functionally graded sand molds for metal casting: engineering thermo-mechanical properties using 3D sand printing”, JOM, Volume 72, Issue 3, Pages 1340-1354, 2020.
Yıl 2023, Cilt: 7 Sayı: 2, 142 - 149, 31.08.2023
https://doi.org/10.46519/ij3dptdi.1222613

Öz

Proje Numarası

211419001

Kaynakça

  • 1. Güler B., Çetinkaya K., “Endüstriyel boyutlu çift başlı Kartezyen tipi üç boyutlu yazıcı tasarımı ve prototip üretimi”, International Journal of 3D Printing Technologies and Digital Industry, Vol. 2, Issue 1, Pages 11-22, 2018.
  • 2. Standard Terminology for Additive Manufacturing–General Principles–Terminology, ISO/ASTM 52900:2015(E).
  • 3. Karagöz İ., Danış Bekdemir A., Tuna Ö., “3B yazıcı teknolojilerindeki kullanılan yöntemler ve gelişmeler üzerine bir derleme”, Düzce Üniversitesi Bilim ve Teknoloji Dergisi, Vol. 9, Issue 4, Pages 1186-1213, 2021.
  • 4. Ulkir, O., Ertugrul, I., Akkus, N., Özer, S., “Production of piezoelectric cantilever using MEMS-based layered manufacturing technology”, Optik, Vol. 273, Pages 170472, 2023.
  • 5. Can A., Aslan İ., “Katmanlı üretim ile elde üretilmiş kum döküm kalıpların incelenmesi”, Düzce Üniversitesi Bilim ve Teknoloji Dergisi, Vol. 6, Issue 4, Pages 1269-1282, 2018.
  • 7. Sand casting, https://www.voxeljet.com/3dprinting-solution/sand-casting/ , June 15, 2022.
  • 8. Guo, Z., Shan, Z., Liu, F., Du, D., Zhao, M., “Experimental investigation on the performance and mesostructure of multi-material composite 3Dprinted sand mold”, Rapid Prototyp. J., Vol. 26, Issue 2, Pages 309–318, 2019.
  • 9. Khandelwal H., Ravi B., “Effect of molding parameters on chemically bonded sand mold properties”, Journal of Manufacturing Processes, Vol. 22, Pages 127–133, 2016.
  • 10. Motoyama Y., Inoue Y., Saito G.,Yoshida M.,. “A verification of the thermal stress analysis, including the furan sand mold, used to predict the thermal stress in castings”, Journal of Materials Processing Technology, Volume 213, Issue 12, Pages 2270-2277, 2013.
  • 11. Said, R M., Kamal, M. R., Miswan, N. H., Ng, S., “Optimization of Moulding Composition for Quality Improvement of Sand Casting”, Journal of Advanced Manufacturing Technology (JAMT), Vol. 12, Issue 1(1), Pages 301-310, 2018.
  • 12. Coniglio N., Sivarupan T., El Mansori M., “Investigation of process parameter effect on anisotropic properties of 3D printed sand molds”, Int. J. Adv. Manuf. Technol., Volume 94, Pages 2175-2185, 2018.
  • 13. Martinez D., Bate C., Manogharan G., “Towards functionally graded sand molds for metal casting: engineering thermo-mechanical properties using 3D sand printing”, JOM, Volume 72, Issue 3, Pages 1340-1354, 2020.

INVESTIGATION OF MECHANICAL PROPERTIES OF SAND CASTING MOLDS PRODUCED BY BINDER JETTING 3D PRINTER

Yıl 2023, Cilt: 7 Sayı: 2, 142 - 149, 31.08.2023
https://doi.org/10.46519/ij3dptdi.1222613

Öz

The use of the additive manufacturing method in the casting industry is increasing day by day. The production of reverse angled and complex shaped casting parts, which cannot be produced with the classical modeling technique, can also be produced very easily with this method. On the other hand, it is very fast, especially in terms of rapid production of prototype castings, which can be directly molded without the need for model production. In this study, a 3D Printer with binder jet was designed and produced firstly. 3D Printer; It consists of 3 parts, the main chassis, the sand spreader and the spraying part. In this printer, which was produced afterwards, sand molds were produced with different nozzle advance speeds, different catalyst ratios and sand grain sizes. The consumables used in the production of sand molds are silica sand, furan resin and catalyst. The mechanical properties of the produced samples were determined by performing compression and gas permeability tests. Afterwards, it was determined which of the produced samples were more suitable for a sand casting mold by comparing the results obtained from similar studies in the literature. In this study, a new printer was designed with direct spray technique without using cartridges and preliminary studies were carried out successfully.

Proje Numarası

211419001

Kaynakça

  • 1. Güler B., Çetinkaya K., “Endüstriyel boyutlu çift başlı Kartezyen tipi üç boyutlu yazıcı tasarımı ve prototip üretimi”, International Journal of 3D Printing Technologies and Digital Industry, Vol. 2, Issue 1, Pages 11-22, 2018.
  • 2. Standard Terminology for Additive Manufacturing–General Principles–Terminology, ISO/ASTM 52900:2015(E).
  • 3. Karagöz İ., Danış Bekdemir A., Tuna Ö., “3B yazıcı teknolojilerindeki kullanılan yöntemler ve gelişmeler üzerine bir derleme”, Düzce Üniversitesi Bilim ve Teknoloji Dergisi, Vol. 9, Issue 4, Pages 1186-1213, 2021.
  • 4. Ulkir, O., Ertugrul, I., Akkus, N., Özer, S., “Production of piezoelectric cantilever using MEMS-based layered manufacturing technology”, Optik, Vol. 273, Pages 170472, 2023.
  • 5. Can A., Aslan İ., “Katmanlı üretim ile elde üretilmiş kum döküm kalıpların incelenmesi”, Düzce Üniversitesi Bilim ve Teknoloji Dergisi, Vol. 6, Issue 4, Pages 1269-1282, 2018.
  • 7. Sand casting, https://www.voxeljet.com/3dprinting-solution/sand-casting/ , June 15, 2022.
  • 8. Guo, Z., Shan, Z., Liu, F., Du, D., Zhao, M., “Experimental investigation on the performance and mesostructure of multi-material composite 3Dprinted sand mold”, Rapid Prototyp. J., Vol. 26, Issue 2, Pages 309–318, 2019.
  • 9. Khandelwal H., Ravi B., “Effect of molding parameters on chemically bonded sand mold properties”, Journal of Manufacturing Processes, Vol. 22, Pages 127–133, 2016.
  • 10. Motoyama Y., Inoue Y., Saito G.,Yoshida M.,. “A verification of the thermal stress analysis, including the furan sand mold, used to predict the thermal stress in castings”, Journal of Materials Processing Technology, Volume 213, Issue 12, Pages 2270-2277, 2013.
  • 11. Said, R M., Kamal, M. R., Miswan, N. H., Ng, S., “Optimization of Moulding Composition for Quality Improvement of Sand Casting”, Journal of Advanced Manufacturing Technology (JAMT), Vol. 12, Issue 1(1), Pages 301-310, 2018.
  • 12. Coniglio N., Sivarupan T., El Mansori M., “Investigation of process parameter effect on anisotropic properties of 3D printed sand molds”, Int. J. Adv. Manuf. Technol., Volume 94, Pages 2175-2185, 2018.
  • 13. Martinez D., Bate C., Manogharan G., “Towards functionally graded sand molds for metal casting: engineering thermo-mechanical properties using 3D sand printing”, JOM, Volume 72, Issue 3, Pages 1340-1354, 2020.
Toplam 12 adet kaynakça vardır.

Ayrıntılar

Birincil Dil İngilizce
Konular Mühendislik
Bölüm Araştırma Makalesi
Yazarlar

İbrahim Aslan 0000-0002-9157-9286

Ahmet Can 0000-0002-1231-7369

Proje Numarası 211419001
Yayımlanma Tarihi 31 Ağustos 2023
Gönderilme Tarihi 21 Aralık 2022
Yayımlandığı Sayı Yıl 2023 Cilt: 7 Sayı: 2

Kaynak Göster

APA Aslan, İ., & Can, A. (2023). INVESTIGATION OF MECHANICAL PROPERTIES OF SAND CASTING MOLDS PRODUCED BY BINDER JETTING 3D PRINTER. International Journal of 3D Printing Technologies and Digital Industry, 7(2), 142-149. https://doi.org/10.46519/ij3dptdi.1222613
AMA Aslan İ, Can A. INVESTIGATION OF MECHANICAL PROPERTIES OF SAND CASTING MOLDS PRODUCED BY BINDER JETTING 3D PRINTER. IJ3DPTDI. Ağustos 2023;7(2):142-149. doi:10.46519/ij3dptdi.1222613
Chicago Aslan, İbrahim, ve Ahmet Can. “INVESTIGATION OF MECHANICAL PROPERTIES OF SAND CASTING MOLDS PRODUCED BY BINDER JETTING 3D PRINTER”. International Journal of 3D Printing Technologies and Digital Industry 7, sy. 2 (Ağustos 2023): 142-49. https://doi.org/10.46519/ij3dptdi.1222613.
EndNote Aslan İ, Can A (01 Ağustos 2023) INVESTIGATION OF MECHANICAL PROPERTIES OF SAND CASTING MOLDS PRODUCED BY BINDER JETTING 3D PRINTER. International Journal of 3D Printing Technologies and Digital Industry 7 2 142–149.
IEEE İ. Aslan ve A. Can, “INVESTIGATION OF MECHANICAL PROPERTIES OF SAND CASTING MOLDS PRODUCED BY BINDER JETTING 3D PRINTER”, IJ3DPTDI, c. 7, sy. 2, ss. 142–149, 2023, doi: 10.46519/ij3dptdi.1222613.
ISNAD Aslan, İbrahim - Can, Ahmet. “INVESTIGATION OF MECHANICAL PROPERTIES OF SAND CASTING MOLDS PRODUCED BY BINDER JETTING 3D PRINTER”. International Journal of 3D Printing Technologies and Digital Industry 7/2 (Ağustos 2023), 142-149. https://doi.org/10.46519/ij3dptdi.1222613.
JAMA Aslan İ, Can A. INVESTIGATION OF MECHANICAL PROPERTIES OF SAND CASTING MOLDS PRODUCED BY BINDER JETTING 3D PRINTER. IJ3DPTDI. 2023;7:142–149.
MLA Aslan, İbrahim ve Ahmet Can. “INVESTIGATION OF MECHANICAL PROPERTIES OF SAND CASTING MOLDS PRODUCED BY BINDER JETTING 3D PRINTER”. International Journal of 3D Printing Technologies and Digital Industry, c. 7, sy. 2, 2023, ss. 142-9, doi:10.46519/ij3dptdi.1222613.
Vancouver Aslan İ, Can A. INVESTIGATION OF MECHANICAL PROPERTIES OF SAND CASTING MOLDS PRODUCED BY BINDER JETTING 3D PRINTER. IJ3DPTDI. 2023;7(2):142-9.

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