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An Experimental Investigation into Roughness Transfer in Asymmetrical Rolling of Steel Strips

Cilt: 13 Sayı: 3 15 Eylül 2023
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An Experimental Investigation into Roughness Transfer in Asymmetrical Rolling of Steel Strips

Öz

This study investigated the effect of rolling parameters such as speed, thickness reduction, roll surface roughness, material thickness, surface condition (dry or lubricated), and rolling force on the roughening characterization in asymmetrical rolling. The surface roughness of the samples subjected to rolling tests was measured. The roughness values' average and standard deviation were found, and 3-D scanning images were acquired. Lubricated texturing experiments revealed that lubrication reduced roughness transfer. It was found that the introduction of roughness on the material surface decreased as the rolling speed increased. On the other hand, a higher speed increases the rolling force, which increases the surface roughness. The effect of speed on the standard deviation varies in direct proportion. Furthermore, lubricated rolling produced a more homogenous roughness distribution at higher speeds, while dry rolling produced homogeneous roughness at lower speeds. It was revealed that the rolling force is higher with thicker materials. While the roll roughness did not affect the rolling force using thicker material much, this effect was more pronounced in the very rough roll using thinner material. The standard deviation was lower in smaller reduction ratios using rough and very rough rolls. According to the results, although asymmetrical rolling has some advantages compared to conventional rolling, it was concluded that it is not a suitable method for roughening steel strips.

Anahtar Kelimeler

Asymmetrical rolling, Homogeneous roughness, Rolling force, Rolling speed, Roll roughness, Roughness (transfer).

Destekleyen Kurum

KARABÜK ÜNİVERSİTESİ

Proje Numarası

KBÜBAP-22-YL-052

Teşekkür

Malzeme tedarik ve numune hazırlama sürecinde bize yardımcı olan ÇINAR Çelik Servis Merkezi'ne, testlerin yapılması sürecinde ekipman sağlayan KBÜ Teknoloji Fakültesi'ne, pürüzlülük ölçümlerinin yapıldığı KBU Demir-Çelik Enstitüsü'ne müteşekkiriz.

Kaynakça

  1. Beddoes, J. and J. Bibby. 1999. Bulk Deformation Processes.
  2. Cho, Jae Hyung, Sang Soo Jeong, Hyoung Wook Kim, and Suk Bong Kang. 2013. “Texture and Microstructure Evolution during the Symmetric and Asymmetric Rolling of AZ31B Magnesium Alloys.” Materials Science and Engineering A 566:40–46.
  3. Çolak, Bilal. 2021. “A Comparison of Tonnage-Dependent Shot Blast and Electro-Discharge Texturing Methods.” Surface Topography: Metrology and Properties 9(3):35051.
  4. Çolak, Bilal and Naci Kurgan. 2018. “An Experimental Investigation into Roughness Transfer in Skin-Pass Rolling of Steel Strips.” International Journal of Advanced Manufacturing Technology 96(9–12):3321–30.
  5. Elkoca, Oktay. 2008. “A Study on the Characteristics of Electrical Discharge Textured Skin Pass Mill Work Roll.” Surface and Coatings Technology 202(12):2765–74.
  6. Fajfar, Peter, Alenka Šalej Lah, Jakob Kraner, and Goran Kugler. 2017. “Asymmetric Rolling Process.” Materials and Geoenvironment 64(3):151–60.
  7. Kiefer, Thomas and Andreas Kugi. 2008. “An Analytical Approach for Modelling Asymmetrical Hot Rolling of Heavy Plates.” Mathematical and Computer Modelling of Dynamical Systems 14(3):249–67.
  8. Kijima, Hideo. 2014. “Influence of Roll Radius on Roughness Transfer in Skin-Pass Rolling of Steel Strip.” Journal of Materials Processing Technology 214(5):1111–19.
  9. Kijima, Hideo. 2015. “An Experimental Investigation on the Influence of Lubrication on Roughness Transfer in Skin-Pass Rolling of Steel Strip.” International Journal of Advanced Manufacturing Technology 96(9–12):3321–30.
  10. Kimura, Yukio, Masayasu Ueno, and Yutaka Mihara. 2009. “Printing Behavior of Roll Surface Texture to Hot-Dip Galvanized Steel Sheet in Temper Rolling.” 95(5):399–405.

Kaynak Göster

APA
Çolak, B., Ahmed, Z., Özakın, B., & Kurgan, N. (2023). An Experimental Investigation into Roughness Transfer in Asymmetrical Rolling of Steel Strips. Karadeniz Fen Bilimleri Dergisi, 13(3), 1070-1089. https://doi.org/10.31466/kfbd.1289221
AMA
1.Çolak B, Ahmed Z, Özakın B, Kurgan N. An Experimental Investigation into Roughness Transfer in Asymmetrical Rolling of Steel Strips. KFBD. 2023;13(3):1070-1089. doi:10.31466/kfbd.1289221
Chicago
Çolak, Bilal, Zahoor Ahmed, Batuhan Özakın, ve Naci Kurgan. 2023. “An Experimental Investigation into Roughness Transfer in Asymmetrical Rolling of Steel Strips”. Karadeniz Fen Bilimleri Dergisi 13 (3): 1070-89. https://doi.org/10.31466/kfbd.1289221.
EndNote
Çolak B, Ahmed Z, Özakın B, Kurgan N (01 Eylül 2023) An Experimental Investigation into Roughness Transfer in Asymmetrical Rolling of Steel Strips. Karadeniz Fen Bilimleri Dergisi 13 3 1070–1089.
IEEE
[1]B. Çolak, Z. Ahmed, B. Özakın, ve N. Kurgan, “An Experimental Investigation into Roughness Transfer in Asymmetrical Rolling of Steel Strips”, KFBD, c. 13, sy 3, ss. 1070–1089, Eyl. 2023, doi: 10.31466/kfbd.1289221.
ISNAD
Çolak, Bilal - Ahmed, Zahoor - Özakın, Batuhan - Kurgan, Naci. “An Experimental Investigation into Roughness Transfer in Asymmetrical Rolling of Steel Strips”. Karadeniz Fen Bilimleri Dergisi 13/3 (01 Eylül 2023): 1070-1089. https://doi.org/10.31466/kfbd.1289221.
JAMA
1.Çolak B, Ahmed Z, Özakın B, Kurgan N. An Experimental Investigation into Roughness Transfer in Asymmetrical Rolling of Steel Strips. KFBD. 2023;13:1070–1089.
MLA
Çolak, Bilal, vd. “An Experimental Investigation into Roughness Transfer in Asymmetrical Rolling of Steel Strips”. Karadeniz Fen Bilimleri Dergisi, c. 13, sy 3, Eylül 2023, ss. 1070-89, doi:10.31466/kfbd.1289221.
Vancouver
1.Bilal Çolak, Zahoor Ahmed, Batuhan Özakın, Naci Kurgan. An Experimental Investigation into Roughness Transfer in Asymmetrical Rolling of Steel Strips. KFBD. 01 Eylül 2023;13(3):1070-89. doi:10.31466/kfbd.1289221