Araştırma Makalesi
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Influences of Cutting Strategies and Parameters on Tool Wear in Threading Operation of 316L Stainless Steel

Yıl 2022, Cilt: 20 Sayı: 1, 29 - 35, 19.05.2022

Öz

External threading is one of the most relevant operations in machining. Despite of the development of new technologies and knowledge including tool geometries in micro scale, and new coating materials and grades, tool wear increases rapidly, and the tool life can be as short as just a few minutes in threading operation of hard-to-cut materials such as stainless steel. Moreover, tool wear influences the workpiece geometrical accuracy and surface quality of the machined specimens. Current work investigates the effects of different cutting strategies and parameters on the tool wear during external threading operation of AISI 316L stainless steel. The wear rate and mechanism have been evaluated on the nose, left and right sides of the cutting edges. The tool wear problem has been evaluated through desirability function optimization method.

Destekleyen Kurum

TUBITAK

Proje Numarası

118C069

Teşekkür

The authors thank TUBITAK (The Scientific and Technological Research Council of Turkey) for partially supporting this work under project number 118C069.

Kaynakça

  • M. Yasir, T. L. Ginta, B. Ariwahjoedi, A. U. Alkali, M. Danish, Effect of cutting speed and feed rate on surface roughness of AISI 316l ss using end-milling, ARPN Journal of Engineering and Applied Sciences, Vol. 11, No. 4, 2016
  • Ezugwu, E.O.; Okeke, C.I.; Machado A.R. (1998) High speed threading of inclusion-modified steels with coated carbide tools. Journal of Materials Processing Technology, 86: 216–222.
  • B. Siqueira, S.A. Freitas, R. B. D. Pereira, C. H. Lauro, L. C. Brandão, Influence of chip breaker and helix angle on cutting efforts in the internal threading process, The International Journal of Advanced Manufacturing Technology, 2019
  • R. C. E. Júnior, R. B. D. Pereira, C. H. Lauro, L. C. Brandão, Research on the wear mechanisms during the high-speed tapping in 316L stainless steel, The International Journal of Advanced Manufacturing Technology, 2020
  • Ondin O, Kıvak T, Sarıkaya M, Yıldırım V (2020) Investigation of the influence of MWCNTs mixed nanofluid on the machinability characteristics of PH 13-8 Mo stainless steel. Tribol Int 148:106323
  • I. C. Pereira, M. B. da Silva, Study of the internal thread process with cut and form taps according to secondary characteristics of the process, Int J Adv Manuf Technol, 2017
  • H. K. Akyildiz, H. Livatyali, Prediction and experimental analysis of cutting forces during machining of precision external threads, Machining Science and Technology, 2011, 15:485–506
  • Astakho, V.P. (2004) The assessment of plastic deformatio in metal cutting. Journal of Materials Processing Technology, 146: 193–202.7. H. Kato, S. Nakata, N. Ikenaga, H. Improvement of chip evacuation in drilling of lead-free brass using micro drill, International journal of automation technology, 8; 2014.
  • https://www.viraj.com/admin/sites/default/files/Viraj-Profiles-Catalogue_0.pdf
  • Espritcam 2017 commerical software help/DP Technology
  • http://www.helmancnc.com/fanuc-31i-g-codes-machining-center-fanuc-30i-31i-32i/
  • https://www.mmsonline.com/articles/threading-on-a-lathe
  • L. V. Candioti, M. M. De Zan, M. S. Cámara, H. C. Goicoechea, Experimental design and multiple response optimization. Using the desirability function in analytical methods development, Talanta, Volume 124, 15 June 2014, Pages 123-138

AISI 316L Paslanmaz Çeliğin Diş Tornalama İşlemi Sırasında Farklı Kesme Stratejilerinin ve Parametrelerinin Yüzey Kalitesi ve Kesici Takım Aşınması Üzerindeki Etkilerinin Optimizasyonu ve Araştırılması

Yıl 2022, Cilt: 20 Sayı: 1, 29 - 35, 19.05.2022

Öz

Erkek diş çekme, talaşlı imalat süreçlerinde en önemli operasyonlardan birisidir. Mikro ölçekte takım geometrileri, yeni kaplama malzemeleri ve kaliteleri dahil olmak üzere yeni teknolojilerin ve bilgilerin geliştirilmesine rağmen, paslanmaz çelik gibi işlenmesi zor malzemelerin diş çekme operasyonlarında, takım aşınması hızla artmaktadır ve takım ömrü birkaç dakika kadar kısa olabilmektedir. Ayrıca, takım aşınması, iş parçasının geometrik doğruluğunu ve yüzey kalitesini etkilemektedir. Mevcut çalışma, AISI 316L paslanmaz çeliğin erkek diş çekme işlemi sırasında farklı kesme stratejileri ve parametrelerinin takım aşınması üzerindeki etkilerini araştırmaktadır. Aşınma oranı ve mekanizması, kesici takımın burnunda, kesme kenarlarının solunda ve sağında olarak değerlendirilmiştir. Takım aşınma sorunu, istenebilirlik fonksiyonu optimizasyon yöntemi ile değerlendirilmiştir.

Proje Numarası

118C069

Kaynakça

  • M. Yasir, T. L. Ginta, B. Ariwahjoedi, A. U. Alkali, M. Danish, Effect of cutting speed and feed rate on surface roughness of AISI 316l ss using end-milling, ARPN Journal of Engineering and Applied Sciences, Vol. 11, No. 4, 2016
  • Ezugwu, E.O.; Okeke, C.I.; Machado A.R. (1998) High speed threading of inclusion-modified steels with coated carbide tools. Journal of Materials Processing Technology, 86: 216–222.
  • B. Siqueira, S.A. Freitas, R. B. D. Pereira, C. H. Lauro, L. C. Brandão, Influence of chip breaker and helix angle on cutting efforts in the internal threading process, The International Journal of Advanced Manufacturing Technology, 2019
  • R. C. E. Júnior, R. B. D. Pereira, C. H. Lauro, L. C. Brandão, Research on the wear mechanisms during the high-speed tapping in 316L stainless steel, The International Journal of Advanced Manufacturing Technology, 2020
  • Ondin O, Kıvak T, Sarıkaya M, Yıldırım V (2020) Investigation of the influence of MWCNTs mixed nanofluid on the machinability characteristics of PH 13-8 Mo stainless steel. Tribol Int 148:106323
  • I. C. Pereira, M. B. da Silva, Study of the internal thread process with cut and form taps according to secondary characteristics of the process, Int J Adv Manuf Technol, 2017
  • H. K. Akyildiz, H. Livatyali, Prediction and experimental analysis of cutting forces during machining of precision external threads, Machining Science and Technology, 2011, 15:485–506
  • Astakho, V.P. (2004) The assessment of plastic deformatio in metal cutting. Journal of Materials Processing Technology, 146: 193–202.7. H. Kato, S. Nakata, N. Ikenaga, H. Improvement of chip evacuation in drilling of lead-free brass using micro drill, International journal of automation technology, 8; 2014.
  • https://www.viraj.com/admin/sites/default/files/Viraj-Profiles-Catalogue_0.pdf
  • Espritcam 2017 commerical software help/DP Technology
  • http://www.helmancnc.com/fanuc-31i-g-codes-machining-center-fanuc-30i-31i-32i/
  • https://www.mmsonline.com/articles/threading-on-a-lathe
  • L. V. Candioti, M. M. De Zan, M. S. Cámara, H. C. Goicoechea, Experimental design and multiple response optimization. Using the desirability function in analytical methods development, Talanta, Volume 124, 15 June 2014, Pages 123-138
Toplam 13 adet kaynakça vardır.

Ayrıntılar

Birincil Dil İngilizce
Konular Makine Mühendisliği
Bölüm Araştırma, Geliştirme ve Uygulama Makaleleri
Yazarlar

Nima Zoghipour 0000-0002-5374-923X

Akif Yaratan Bu kişi benim 0000-0003-3930-1743

Ferhat Çelik 0000-0002-3362-7825

Yusuf Kaynak 0000-0003-4802-9796

Proje Numarası 118C069
Yayımlanma Tarihi 19 Mayıs 2022
Gönderilme Tarihi 23 Şubat 2021
Yayımlandığı Sayı Yıl 2022 Cilt: 20 Sayı: 1

Kaynak Göster

Vancouver Zoghipour N, Yaratan A, Çelik F, Kaynak Y. Influences of Cutting Strategies and Parameters on Tool Wear in Threading Operation of 316L Stainless Steel. MATİM. 2022;20(1):29-35.