Araştırma Makalesi
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Farklı Şekil ve Boyutlardaki Toz Metal Parçaların İndüksiyon Sinterlenebilirliğinin Araştırılması

Yıl 2025, Cilt: 66 Sayı: 718, 23 - 38
https://doi.org/10.46399/muhendismakina.1460609

Öz

Toz metal parçalar, yaygın avantajları nedeniyle birçok uygulamada kullanılmaktadır. İndüksiyon ile sinterleme hızlı bir sinterleme yöntemi olup, zaman ve enerji tasarrufu ve daha gelişmiş mekanik özellikler sağlaması sayesinde geleneksel sinterlemeye önemli bir alternatif bir proses olma yönünde ilerlemektedir. Bu çalışmada 600-800 MPa basınç altında çift eksenli presle beş farklı numune preslenmiştir. Numuneler geleneksel ve orta frekanslı (30 kHz) indüksiyon sinterleme mekanizması ile sinterlenmiştir. Numunelerin gövdesi doğrudan indüksiyon sinterleme yoluyla ısıtılmıştır. Geleneksel ve indüksiyon sinterleme yöntemleriyle üretilen numunelerin mekanik özellikleri ve mikroyapılarının karşılaştırılması yapılmıştır. Çalışma sonucunda kabul edilebilir mekanik özelliklerin elde edilmesinde indüksiyon ile sinterlemenin geleneksel sinterlemeye göre daha etkili bir işlem olduğu görülmüştür. Ayrıca indüksiyon ile sinterleme ile daha kısa işlem sürelerinde benzer mikroyapısal özellikler elde edilmiştir.

Teşekkür

We would like to thank to Sintek Powder Metallurgy Industry And Trade Inc. for their support in the study.

Kaynakça

  • Can Çivi. (2015). Investigation of Effect of Sintering Parameters to Mechanical Properties at Medium and Low Frequency Sintering of Powder Metal Parts (PhD). Manisa Celal Bayar University, Manisa.
  • Çavdar, Uğur, & Atik, E. (2010). Induction Sintering of %3 Cu Contented Iron Based Powder Metal Parts. Modern Applied Science, 4(3), 63–70.
  • Çavdar, Uǧur, & Atik, E. (2014). Investigation of conventional-and induction-sintered iron and iron-based powder metal compacts. JOM, 66(6), 1027–1034. doi:10.1007/s11837-014-0977-0
  • Çivi, C., & Atik, E. (2012). Comparison of effect of induction and classical sintering to mechanical properties of powder metal components. In AIP Conference Proceedings (Vol. 1476). doi:10.1063/1.4751578
  • Çivi, C., & Atik, E. (2018). The effect of inductive sintering to iron based powder metal parts. Journal of Alloys and Compounds, 753. doi:10.1016/j.jallcom.2018.04.241
  • Çivi, C., Tahrali, N., & Atik, E. (2014). Reliability of mechanical properties of induction sintered iron based powder metal parts. Materials and Design, 53. doi:10.1016/j.matdes.2013.07.034
  • German, Randall M. (2005). Powder metallurgy and particulate materials processing: the processes, materials, products, properties, and applications. Metal Powder Industries Federation.
  • German, R.M. (1996). Sintering Theory and Practice. New York.
  • Kim, H. C., Shon, I. J., Yoon, J. K., Doh, J. M., & Munir, Z. A. (2006). Rapid sintering of ultrafine WC-Ni cermets. International Journal of Refractory Metals and Hard Materials, 24(6), 427–431. doi:10.1016/j.ijrmhm.2005.07.002
  • Kim, H. C., Shon, I. J., Yoon, J. K., Lee, S. K., & Munir, Z. A. (2006). One step synthesis and densification of ultra-fine WC by high-frequency induction combustion. International Journal of Refractory Metals and Hard Materials, 24(3), 202–209. doi:10.1016/j.ijrmhm.2005.04.004
  • Kim, H. C., Yoon, J. K., Doh, J. M., Ko, I. Y., & Shon, I. J. (2006). Rapid sintering process and mechanical properties of binderless ultra fine tungsten carbide. Materials Science and Engineering: A, 435–436, 717–724. doi:10.1016/j.msea.2006.07.127
  • Kim, S. W., Cockcroft, S. L., Khalil, K. A., & Ogi, K. (2010). Sintering behavior of ultra-fine Al2O3-(ZrO2+Xmol% Y2O3) ceramics by high-frequency induction heating. Materials Science and Engineering: A, 527(18–19), 4926–4931. doi:10.1016/j.msea.2010.04.025
  • Pereira, T., Kennedy, J. V., & Potgieter, J. (2019). A comparison of traditional manufacturing vs additive manufacturing, the best method for the job. In Procedia Manufacturing (Vol. 30, pp. 11–18). Elsevier B.V. doi:10.1016/j.promfg.2019.02.003
  • Rapoport E, P. Y. (2010). Optimal Control of Induction Heating Processes - Edgar Rapoport , Yulia Pleshivtseva.pdf, 1–5.
  • Rapoport, E., & Pleshivtseva, Y. (2006). Optimal Control of Induction Heating Processes. Optimal Control of Induction Heating Processes. doi:10.1201/9781420019490
  • Rios, O. (2018). Additive Manufacturing Consolidation of Low-Cost Water Atomized Steel Powder Using Micro-Induction Sintering. Retrieved from http://www.osti.gov/scitech/

Investigation Of Induction Sinterability Of Powder Metal Parts Of Different Shapes And Sizes

Yıl 2025, Cilt: 66 Sayı: 718, 23 - 38
https://doi.org/10.46399/muhendismakina.1460609

Öz

Powder metal parts are used in many applications because of widely advantages. Induction sintering is a rapid sintering method, and it is moving towards to an important alternative process of conventional sintering by means of time and energy saving and more improved mechanical properties. In this study, five different samples were pressed with dual axis press under 600-800 MPa pressure. The samples were sintered with conventionally and with medium frequency (30 kHz) induction sintering mechanism. The body of the samples was heated directly by induction sintering. Comparison of the mechanical properties and microstructures of samples which produced by conventional and induction sintering methods were carried out. As a result of study, it was observed that induction sintering is more effective process in order to obtain acceptable mechanical properties than conventional sintering. Also, similar microstructural characteristics were obtained in shorter treatment times by induction sintering.

Kaynakça

  • Can Çivi. (2015). Investigation of Effect of Sintering Parameters to Mechanical Properties at Medium and Low Frequency Sintering of Powder Metal Parts (PhD). Manisa Celal Bayar University, Manisa.
  • Çavdar, Uğur, & Atik, E. (2010). Induction Sintering of %3 Cu Contented Iron Based Powder Metal Parts. Modern Applied Science, 4(3), 63–70.
  • Çavdar, Uǧur, & Atik, E. (2014). Investigation of conventional-and induction-sintered iron and iron-based powder metal compacts. JOM, 66(6), 1027–1034. doi:10.1007/s11837-014-0977-0
  • Çivi, C., & Atik, E. (2012). Comparison of effect of induction and classical sintering to mechanical properties of powder metal components. In AIP Conference Proceedings (Vol. 1476). doi:10.1063/1.4751578
  • Çivi, C., & Atik, E. (2018). The effect of inductive sintering to iron based powder metal parts. Journal of Alloys and Compounds, 753. doi:10.1016/j.jallcom.2018.04.241
  • Çivi, C., Tahrali, N., & Atik, E. (2014). Reliability of mechanical properties of induction sintered iron based powder metal parts. Materials and Design, 53. doi:10.1016/j.matdes.2013.07.034
  • German, Randall M. (2005). Powder metallurgy and particulate materials processing: the processes, materials, products, properties, and applications. Metal Powder Industries Federation.
  • German, R.M. (1996). Sintering Theory and Practice. New York.
  • Kim, H. C., Shon, I. J., Yoon, J. K., Doh, J. M., & Munir, Z. A. (2006). Rapid sintering of ultrafine WC-Ni cermets. International Journal of Refractory Metals and Hard Materials, 24(6), 427–431. doi:10.1016/j.ijrmhm.2005.07.002
  • Kim, H. C., Shon, I. J., Yoon, J. K., Lee, S. K., & Munir, Z. A. (2006). One step synthesis and densification of ultra-fine WC by high-frequency induction combustion. International Journal of Refractory Metals and Hard Materials, 24(3), 202–209. doi:10.1016/j.ijrmhm.2005.04.004
  • Kim, H. C., Yoon, J. K., Doh, J. M., Ko, I. Y., & Shon, I. J. (2006). Rapid sintering process and mechanical properties of binderless ultra fine tungsten carbide. Materials Science and Engineering: A, 435–436, 717–724. doi:10.1016/j.msea.2006.07.127
  • Kim, S. W., Cockcroft, S. L., Khalil, K. A., & Ogi, K. (2010). Sintering behavior of ultra-fine Al2O3-(ZrO2+Xmol% Y2O3) ceramics by high-frequency induction heating. Materials Science and Engineering: A, 527(18–19), 4926–4931. doi:10.1016/j.msea.2010.04.025
  • Pereira, T., Kennedy, J. V., & Potgieter, J. (2019). A comparison of traditional manufacturing vs additive manufacturing, the best method for the job. In Procedia Manufacturing (Vol. 30, pp. 11–18). Elsevier B.V. doi:10.1016/j.promfg.2019.02.003
  • Rapoport E, P. Y. (2010). Optimal Control of Induction Heating Processes - Edgar Rapoport , Yulia Pleshivtseva.pdf, 1–5.
  • Rapoport, E., & Pleshivtseva, Y. (2006). Optimal Control of Induction Heating Processes. Optimal Control of Induction Heating Processes. doi:10.1201/9781420019490
  • Rios, O. (2018). Additive Manufacturing Consolidation of Low-Cost Water Atomized Steel Powder Using Micro-Induction Sintering. Retrieved from http://www.osti.gov/scitech/
Toplam 16 adet kaynakça vardır.

Ayrıntılar

Birincil Dil İngilizce
Konular Malzeme Tasarım ve Davranışları
Bölüm Araştırma Makalesi
Yazarlar

Can Çivi 0000-0002-5302-9072

Enver Atik 0000-0001-8250-1957

Erken Görünüm Tarihi 21 Mart 2025
Yayımlanma Tarihi
Gönderilme Tarihi 28 Mart 2024
Kabul Tarihi 2 Ekim 2024
Yayımlandığı Sayı Yıl 2025 Cilt: 66 Sayı: 718

Kaynak Göster

APA Çivi, C., & Atik, E. (2025). Investigation Of Induction Sinterability Of Powder Metal Parts Of Different Shapes And Sizes. Mühendis Ve Makina, 66(718), 23-38. https://doi.org/10.46399/muhendismakina.1460609

Derginin DergiPark'a aktarımı devam ettiğinden arşiv sayılarına https://www.mmo.org.tr/muhendismakina adresinden erişebilirsiniz.

ISSN : 1300-3402

E-ISSN : 2667-7520