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The effects of rotor design on the performance of ipm-bldc motors in axial fan applications

Yıl 2026, Sayı: Advanced Online Publication
https://izlik.org/JA29AZ97XE

Öz

This study investigates the influence of rotor design on the performance of interior permanent magnet brushless DC (IPM-BLDC) motors used in axial fan applications, which span from industrial cooling systems to automotive technologies. Two alternative rotor topologies with a 12/8 slot–pole configuration were analyzed using finite element analysis (FEA). The evaluation focused on key performance metrics, including torque ripple, cogging torque, and efficiency. The optimized flux-barrier rotor demonstrated a 55.36% reduction in cogging torque, a 1.23% improvement in efficiency, and a 2.23% decrease in torque ripple relative to the baseline design. Based on these results, the superior rotor geometry was prototyped, and the numerical findings were experimentally validated through performance testing. The outcomes confirm that rotor flux-barrier optimization enhances the overall efficiency and operational stability of IPM-BLDC motors in axial fan applications.

Kaynakça

  • [1] Abu-Ramadan E, Dybenko J, Savory E, Hunt AG, Martinuzzi RJ. “Stator and Support Arm Aerodynamic Performance for Automotive Engine Cooling Fans with Realistic Inlet Conditions”. SAE Transactions, 116(6), 687–697, 2007.
  • [2] Goetzler W, Guernsey M, Chung G. “Pump and fan technology characterization and R&D assessment”. Navigant Consulting, Burlington, USA, No. DOE/EE-1268, 2015.
  • [3] Williams EE, Didandeh H, Cahill KM. “Design of an innovative high-efficiency fan for engine cooling”. Vehicle Thermal Management Systems Conference and Exhibition (VTMS10), Gaydon, United Kingdom, 15-19 May 2011.
  • [4] Cory W. Fans and Ventilation: A Practical Guide. 1st ed. Oxford, UK, Elsevier Science, 2010.
  • [5] Ebm-Papst. “Automotive - BL-DC Fans for Commercial Vehicles. Product Catalog. 2019-10”. https://www.ebmpapst.com/de/en/support/downloads/brochures-and-catalogs.html (28.04.2025).
  • [6] Liu CS, Hwang JC. “Development of brushless DC motor with low cogging torque for ceiling fan”. IEEE 2009 International Conference on Power Electronics and Drive Systems (PEDS), Tokyo, Japan, 2-5 November 2009.
  • [7] Reddy KA, Champa V, Nalawade PS. “Development of speed control for high voltage BLDC ceiling fan using regulator”. 2021 IEEE Mysore Sub Section International Conference (MysuruCon), Mysuru, India, 21-23 October 2021.
  • [8] Lee GC, Jung TU. “Design comparisons of BLDC motors for electric water pump”. 2012 IEEE Vehicle Power and Propulsion Conference, Seoul, South Korea, 9-12 October 2012.
  • [9] Lelkes A, Bufe M. “BLDC motor for fan application with automatically optimized commutation angle”. 2004 IEEE 35th Annual Power Electronics Specialists Conference (IEEE Cat. No. 04CH37551), Toledo, Spain, 20-25 June 2004.
  • [10] Zhao W, Zhao F, Lipo TA, Kwon BI. “Optimal design of a novel V-type interior permanent magnet motor with assisted barriers for the improvement of torque characteristics”. IEEE Transactions on Magnetics, 50(11), 1-4, 2014.
  • [11] Parasiliti F, Villani M, Lucidi S, Rinaldi F. “Finite-element-based multiobjective design optimization procedure of interior permanent magnet synchronous motors for wide constant-power region operation”. IEEE Transactions on Industrial Electronics, 59(6), 2503-2514, 2011.
  • [12] Kioumarsi A, Moallem M, Fahimi B. “Mitigation of torque ripple in interior permanent magnet motors by optimal shape design”. IEEE Transactions on Magnetics, 42(11), 3706-3711, 2006.
  • [13] Huang S, Liu J, Gao J, Xiao L. “Optimal design of the rotor structure for interior permanent magnet synchronous motor”. 2011 International Conference on Power Engineering, Energy and Electrical Drives, Munich, Germany, 11-13 May 2011.
  • [14] Zhu X, Wu W, Yang S, Xiang Z, Quan L. “Comparative design and analysis of new type of flux-intensifying interior permanent magnet motors with different q-axis rotor flux barriers”. IEEE Transactions on Energy Conversion, 33(4), 2260-2269, 2018.
  • [15] Ocak C, Dalcalı A. “Gömülü mıknatıslı senkron motorların geometrik tabanlı akı bariyeri optimizasyonu”. Journal of Awareness, 3(5), 225-234, 2019.
  • [16] Putri AK, Hombitzer M, Franck D, Hameyer K. “Comparison of the characteristics of cost-oriented designed high-speed low-power interior PMSM”. IEEE Transactions on Industry Applications, 53(6), 5262-5271, 2017.
  • [17] Isfanuti AS, Baba M, Tutelea L, Moldovan A, Boldea I. “Surface NdFeB versus Ferrite IPM motor drive for low power (100W to 2000W) applications: FEM embedded optimal design with full step torque response validation in sensorless vector control”. 2013 IEEE 39th Annual Conference of the IEEE Industrial Electronics Society (IECON), Vienna, Austria, 10-13 November 2013.
  • [18] Gundogdu T, Komurgoz G. “The impact of the selection of permanent magnets on the design of permanent magnet machines—a case study: permanent magnet synchronous machine design with high efficiency”. Przegląd Elektrotechniczny R89, 103-108, 2013.
  • [19] Shao B, Cai W, Yang C. “Electromagnetic-thermal-mechanical performance of novel interior permanent magnet motor”. Case Studies in Thermal Engineering, 63, 105259, 2024.
  • [20] Jafarishiadeh S, Ardebili M, Marashi AN. “Investigation of pole and slot numbers in axial-flux PM BLDC motors with single-layer windings for electric vehicles”. 2016 24th Iranian Conference on Electrical Engineering (ICEE), Tehran, Iran, 17-19 May 2016.
  • [21] Cho S, Jeong G, suk Lim J, Oh YJ, Ham SH, Lee J. “Characteristics analysis of novel outer rotor fan-type pmsm for increasing power density”. Journal of Magnetics, 23(2), 247-252, 2018.
  • [22] Garmut M, Steentjes S, Petrun M. “Optimization of an IPMSM for Constant-Angle Square-Wave Control of a BLDC Drive”. Mathematics, 12(10), 1418, 2024.
  • [23] Mi C, Filippa M, Liu W, Ma R. “Analytical method for predicting the air-gap flux of interior-type permanent-magnet machines”. IEEE Transactions on Magnetics, 40(1), 50-58, 2004.
  • [24] Yang F, Li N, Du G, Huang M, Kang Z. “Electromagnetic Optimization of a High-Speed Interior Permanent Magnet Motor Considering Rotor Stress”. Applied Sciences (2076-3417), 14(14), 2024.
  • [25] Kim HK, Hur J. “Dynamic characteristic analysis of irreversible demagnetization in SPM-and IPM-type BLDC motors”. IEEE Transactions on Industry Applications, 53(2), 982-990, 2016.
  • [26] Lu H, Zhang L, Qu W. “A new torque control method for torque ripple minimization of BLDC motors with un-ideal back EMF”. IEEE Transactions on Power Electronics, 23(2), 950-958, 2008.
  • [27] Hanselman DC. Brushless Permanent Magnet Motor Design. The Writers' Collective, 2nd ed. 2003.
  • [28] Sumega M, Rafajdus P, Stulrajter M. “Current harmonics controller for reduction of acoustic noise, vibrations and torque ripple caused by cogging torque in PM motors under FOC operation”. Energies, 13(10), 2534, 2020.
  • [29] Çelik H, Çetin NS. “For different industrial applications: Outer rotor and low speed induction machine design”. Journal of the Faculty of Engineering and Architecture of Gazi University, 38(4), 2009-2023, 2023.

Eksenel fan uygulamalarında rotor tasarımının ipm-bldc motorların performansı üzerindeki etkileri

Yıl 2026, Sayı: Advanced Online Publication
https://izlik.org/JA29AZ97XE

Öz

Bu çalışma, endüstriyel soğutma sistemlerinden otomotiv teknolojilerine kadar geniş bir kullanım alanına sahip eksenel fan uygulamalarında kullanılan içten mıknatıslı fırçasız doğru akım (IPM-BLDC) motorlarının performansı üzerindeki rotor tasarımının etkisini incelemektedir. 12/8 oluk–kutup konfigürasyonuna sahip iki alternatif rotor topolojisi sonlu elemanlar analizi (FEA) yöntemiyle değerlendirilmiştir. İnceleme; tork dalgalanması, vuruntu torku ve verimlilik gibi temel performans metriklerine odaklanmıştır. Optimizasyonu yapılmış akı bariyerli rotor, referans tasarıma kıyasla vuruntu torkunda %55,36 azalma, verimlilikte %1,23 artış ve tork dalgalanmasında %2,23 düşüş sağlamıştır. Bu sonuçlara dayanarak üstün performans gösteren rotor geometrisi prototiplenmiş ve sayısal bulgular performans testleriyle deneysel olarak doğrulanmıştır. Elde edilen sonuçlar, akı bariyeri optimizasyonunun IPM-BLDC motorlarının eksenel fan uygulamalarındaki genel verimliliğini ve çalışma kararlılığını artırdığını doğrulamaktadır.

Kaynakça

  • [1] Abu-Ramadan E, Dybenko J, Savory E, Hunt AG, Martinuzzi RJ. “Stator and Support Arm Aerodynamic Performance for Automotive Engine Cooling Fans with Realistic Inlet Conditions”. SAE Transactions, 116(6), 687–697, 2007.
  • [2] Goetzler W, Guernsey M, Chung G. “Pump and fan technology characterization and R&D assessment”. Navigant Consulting, Burlington, USA, No. DOE/EE-1268, 2015.
  • [3] Williams EE, Didandeh H, Cahill KM. “Design of an innovative high-efficiency fan for engine cooling”. Vehicle Thermal Management Systems Conference and Exhibition (VTMS10), Gaydon, United Kingdom, 15-19 May 2011.
  • [4] Cory W. Fans and Ventilation: A Practical Guide. 1st ed. Oxford, UK, Elsevier Science, 2010.
  • [5] Ebm-Papst. “Automotive - BL-DC Fans for Commercial Vehicles. Product Catalog. 2019-10”. https://www.ebmpapst.com/de/en/support/downloads/brochures-and-catalogs.html (28.04.2025).
  • [6] Liu CS, Hwang JC. “Development of brushless DC motor with low cogging torque for ceiling fan”. IEEE 2009 International Conference on Power Electronics and Drive Systems (PEDS), Tokyo, Japan, 2-5 November 2009.
  • [7] Reddy KA, Champa V, Nalawade PS. “Development of speed control for high voltage BLDC ceiling fan using regulator”. 2021 IEEE Mysore Sub Section International Conference (MysuruCon), Mysuru, India, 21-23 October 2021.
  • [8] Lee GC, Jung TU. “Design comparisons of BLDC motors for electric water pump”. 2012 IEEE Vehicle Power and Propulsion Conference, Seoul, South Korea, 9-12 October 2012.
  • [9] Lelkes A, Bufe M. “BLDC motor for fan application with automatically optimized commutation angle”. 2004 IEEE 35th Annual Power Electronics Specialists Conference (IEEE Cat. No. 04CH37551), Toledo, Spain, 20-25 June 2004.
  • [10] Zhao W, Zhao F, Lipo TA, Kwon BI. “Optimal design of a novel V-type interior permanent magnet motor with assisted barriers for the improvement of torque characteristics”. IEEE Transactions on Magnetics, 50(11), 1-4, 2014.
  • [11] Parasiliti F, Villani M, Lucidi S, Rinaldi F. “Finite-element-based multiobjective design optimization procedure of interior permanent magnet synchronous motors for wide constant-power region operation”. IEEE Transactions on Industrial Electronics, 59(6), 2503-2514, 2011.
  • [12] Kioumarsi A, Moallem M, Fahimi B. “Mitigation of torque ripple in interior permanent magnet motors by optimal shape design”. IEEE Transactions on Magnetics, 42(11), 3706-3711, 2006.
  • [13] Huang S, Liu J, Gao J, Xiao L. “Optimal design of the rotor structure for interior permanent magnet synchronous motor”. 2011 International Conference on Power Engineering, Energy and Electrical Drives, Munich, Germany, 11-13 May 2011.
  • [14] Zhu X, Wu W, Yang S, Xiang Z, Quan L. “Comparative design and analysis of new type of flux-intensifying interior permanent magnet motors with different q-axis rotor flux barriers”. IEEE Transactions on Energy Conversion, 33(4), 2260-2269, 2018.
  • [15] Ocak C, Dalcalı A. “Gömülü mıknatıslı senkron motorların geometrik tabanlı akı bariyeri optimizasyonu”. Journal of Awareness, 3(5), 225-234, 2019.
  • [16] Putri AK, Hombitzer M, Franck D, Hameyer K. “Comparison of the characteristics of cost-oriented designed high-speed low-power interior PMSM”. IEEE Transactions on Industry Applications, 53(6), 5262-5271, 2017.
  • [17] Isfanuti AS, Baba M, Tutelea L, Moldovan A, Boldea I. “Surface NdFeB versus Ferrite IPM motor drive for low power (100W to 2000W) applications: FEM embedded optimal design with full step torque response validation in sensorless vector control”. 2013 IEEE 39th Annual Conference of the IEEE Industrial Electronics Society (IECON), Vienna, Austria, 10-13 November 2013.
  • [18] Gundogdu T, Komurgoz G. “The impact of the selection of permanent magnets on the design of permanent magnet machines—a case study: permanent magnet synchronous machine design with high efficiency”. Przegląd Elektrotechniczny R89, 103-108, 2013.
  • [19] Shao B, Cai W, Yang C. “Electromagnetic-thermal-mechanical performance of novel interior permanent magnet motor”. Case Studies in Thermal Engineering, 63, 105259, 2024.
  • [20] Jafarishiadeh S, Ardebili M, Marashi AN. “Investigation of pole and slot numbers in axial-flux PM BLDC motors with single-layer windings for electric vehicles”. 2016 24th Iranian Conference on Electrical Engineering (ICEE), Tehran, Iran, 17-19 May 2016.
  • [21] Cho S, Jeong G, suk Lim J, Oh YJ, Ham SH, Lee J. “Characteristics analysis of novel outer rotor fan-type pmsm for increasing power density”. Journal of Magnetics, 23(2), 247-252, 2018.
  • [22] Garmut M, Steentjes S, Petrun M. “Optimization of an IPMSM for Constant-Angle Square-Wave Control of a BLDC Drive”. Mathematics, 12(10), 1418, 2024.
  • [23] Mi C, Filippa M, Liu W, Ma R. “Analytical method for predicting the air-gap flux of interior-type permanent-magnet machines”. IEEE Transactions on Magnetics, 40(1), 50-58, 2004.
  • [24] Yang F, Li N, Du G, Huang M, Kang Z. “Electromagnetic Optimization of a High-Speed Interior Permanent Magnet Motor Considering Rotor Stress”. Applied Sciences (2076-3417), 14(14), 2024.
  • [25] Kim HK, Hur J. “Dynamic characteristic analysis of irreversible demagnetization in SPM-and IPM-type BLDC motors”. IEEE Transactions on Industry Applications, 53(2), 982-990, 2016.
  • [26] Lu H, Zhang L, Qu W. “A new torque control method for torque ripple minimization of BLDC motors with un-ideal back EMF”. IEEE Transactions on Power Electronics, 23(2), 950-958, 2008.
  • [27] Hanselman DC. Brushless Permanent Magnet Motor Design. The Writers' Collective, 2nd ed. 2003.
  • [28] Sumega M, Rafajdus P, Stulrajter M. “Current harmonics controller for reduction of acoustic noise, vibrations and torque ripple caused by cogging torque in PM motors under FOC operation”. Energies, 13(10), 2534, 2020.
  • [29] Çelik H, Çetin NS. “For different industrial applications: Outer rotor and low speed induction machine design”. Journal of the Faculty of Engineering and Architecture of Gazi University, 38(4), 2009-2023, 2023.
Toplam 29 adet kaynakça vardır.

Ayrıntılar

Birincil Dil İngilizce
Konular Elektrik Makineleri ve Sürücüler
Bölüm Araştırma Makalesi
Yazarlar

Berk Demirsoy

Buğra Er 0000-0002-3982-5654

Ahmet Fenercioğlu

Gönderilme Tarihi 18 Nisan 2025
Kabul Tarihi 6 Ekim 2025
Erken Görünüm Tarihi 31 Ekim 2025
DOI https://doi.org/10.65206/pajes.42724
IZ https://izlik.org/JA29AZ97XE
Yayımlandığı Sayı Yıl 2026 Sayı: Advanced Online Publication

Kaynak Göster

APA Demirsoy, B., Er, B., & Fenercioğlu, A. (2025). The effects of rotor design on the performance of ipm-bldc motors in axial fan applications. Pamukkale Üniversitesi Mühendislik Bilimleri Dergisi, Advanced Online Publication. https://doi.org/10.65206/pajes.42724
AMA 1.Demirsoy B, Er B, Fenercioğlu A. The effects of rotor design on the performance of ipm-bldc motors in axial fan applications. Pamukkale Üniversitesi Mühendislik Bilimleri Dergisi. 2025;(Advanced Online Publication). doi:10.65206/pajes.42724
Chicago Demirsoy, Berk, Buğra Er, ve Ahmet Fenercioğlu. 2025. “The effects of rotor design on the performance of ipm-bldc motors in axial fan applications”. Pamukkale Üniversitesi Mühendislik Bilimleri Dergisi, sy Advanced Online Publication. https://doi.org/10.65206/pajes.42724.
EndNote Demirsoy B, Er B, Fenercioğlu A (01 Ekim 2025) The effects of rotor design on the performance of ipm-bldc motors in axial fan applications. Pamukkale Üniversitesi Mühendislik Bilimleri Dergisi Advanced Online Publication
IEEE [1]B. Demirsoy, B. Er, ve A. Fenercioğlu, “The effects of rotor design on the performance of ipm-bldc motors in axial fan applications”, Pamukkale Üniversitesi Mühendislik Bilimleri Dergisi, sy Advanced Online Publication, Eki. 2025, doi: 10.65206/pajes.42724.
ISNAD Demirsoy, Berk - Er, Buğra - Fenercioğlu, Ahmet. “The effects of rotor design on the performance of ipm-bldc motors in axial fan applications”. Pamukkale Üniversitesi Mühendislik Bilimleri Dergisi. Advanced Online Publication (01 Ekim 2025). https://doi.org/10.65206/pajes.42724.
JAMA 1.Demirsoy B, Er B, Fenercioğlu A. The effects of rotor design on the performance of ipm-bldc motors in axial fan applications. Pamukkale Üniversitesi Mühendislik Bilimleri Dergisi. 2025. doi:10.65206/pajes.42724.
MLA Demirsoy, Berk, vd. “The effects of rotor design on the performance of ipm-bldc motors in axial fan applications”. Pamukkale Üniversitesi Mühendislik Bilimleri Dergisi, sy Advanced Online Publication, Ekim 2025, doi:10.65206/pajes.42724.
Vancouver 1.Berk Demirsoy, Buğra Er, Ahmet Fenercioğlu. The effects of rotor design on the performance of ipm-bldc motors in axial fan applications. Pamukkale Üniversitesi Mühendislik Bilimleri Dergisi. 01 Ekim 2025;(Advanced Online Publication). doi:10.65206/pajes.42724