Testing and Characterization of FBE+ARO Dual Layer Coatings of Welded Steel Pipes

Yıl 2025, Cilt: 12 Sayı: 2, 127 - 133, 01.05.2025

Erman Ferik , Semih Ozbey , Gökhan Çil , Mahmut Gel

https://doi.org/10.31202/ecjse.1445962

https://izlik.org/JA92WZ85KA

Öz

The demand for extended life and outer surface protective coatings in pipelines is steadily increasing. Several coatings are used to protect pipelines against corrosion, impact, and abrasion. In this study, the spiral welded steel pipes were coated with fusion bonded epoxy (FBE) for corrosion protection, followed by an abrasion resistant coating (ARO) to protect the pipe from impact and abrasion. Cathodic peeling, adhesion, porosity, contamination, impact resistance, XRD and SEM-EDX characterization analyses were performed on the test samples under various temperature conditions in accordance with the relevant standards and specifications, and they were found to pass successfully.

Anahtar Kelimeler

steel pipe , corrosion , abrasion , FBE coating , ARO coating

Kaynakça

• [1] H. Liu, Pipeline engineering. CRC Press, 2003.
• [2] M. Stewart, ‘‘Surface production operations facility piping and pipeline systems: Vol. 3,’’ 2016.
• [3] P. Ellenberger, Piping and pipeline calculations manual: construction, design fabrication and examination. Elsevier, 2014.
• [4] A. Dinita and S. Kolisnychenko, Corrosion. Tube Products and Pipeline Systems. Trans Tech Publications Ltd, 2021.
• [5] D. Kuang and F. Cheng, ‘‘Coating degradation in the presence of alternating current interference,’’ in NACE CORROSION. NACE, 2016.
• [6] W. K. Muhlbauer, Pipeline risk management manual: ideas, techniques, and resources. Elsevier, 2004.
• [7] E. S. Menon, Pipeline planning and construction field manual. Gulf Professional Publishing, 1978.
• [8] Y. Bai and Q. Bai, Subsea pipeline integrity and risk management. Gulf Professional Publishing, 2014.
• [9] R. Singh, Pipeline Integrity: Management and Risk Evaluation. Gulf Professional Publishing, 2017.
• [10] M. S. Okyere, Mitigation of Gas Pipeline Integrity Problems. CRC Press, 2020.
• [11] P. Hopkins, ‘‘The skills crisis in the pipeline sector of the oil and gas business,’’ Journal of Pipeline Engineering, vol. 7, no. 3, pp. 1–55, 2008.
• [12] D. Alkazraji, A quick guide to pipeline Engineering. Elsevier, 2008.
• [13] A. C. Palmer and R. A. King, Subsea pipeline engineering. PennWell Books, 2008.
• [14] E. McAllister, Pipe Line Rules of Thumb Handbook. Elsevier, 1993.
• [15] J. N. Tiratsoo and J. Tiratsoo, Pipeline pigging technology. Gulf Professional Publishing, 1992.
• [16] R. R. Fessler, ‘‘Pipeline corrosion,’’ Report, US Department of Transportation Pipeline and Hazardous Materials Safety Administration, Baker, Evanston, IL, 2008.
• [17] K. Escoe, Piping and pipelines assessment guide. Elsevier, 2006, vol. 1.
• [18] M. Orazem, Underground pipeline corrosion. Elsevier, 2014, no. 63.
• [19] M. Mohitpour, A. Murray, M. McManus, and I. Colquhoun, Pipeline integrity assurance: a practical approach. ASME Press, 2010.
• [20] E. Altuncu, Ç. Gökhan, and G. Mahmut, ‘‘Spiral kaynaklı çelik boruların korozyona karşı fbe kaplamaların test ve karakterizasyonu,’’ El-Cezeri, vol. 7, no. 2, pp. 679–689, 2020.
• [21] J. Been and J. Wolodko, ‘‘Comparison of the corrosivity of dilbit and conventional crude,’’ Report of Alberta Innovates Technology Futures, 2011.
• [22] ‘‘Plant-applied external fusion bond epoxy coating for steel pipe (LEFM) approach,’’ Canadian Standards Association, Canada, Standard, 2018.
• [23] ‘‘Çelik taban malzeme yüzeylerin hazırlanması (GIC and KIC) Bolum 1,’’ TSE, Standard, 2008.
• [24] ‘‘Çelik yüzeylerin hazırlanması (GIC and KIC) Bolum 3,’’ TSE, Standard, 2017.
• [25] ‘‘External fusion bond epoxy for steel pipe specification (LEFM) approach,’’ Trans Canada Engineering, Specification, 2017.
• [26] A. Roccisano, S. Nafisi, D. Stalheim, and R. Ghomashchi, ‘‘Effect of tmcp rolling schedules on the microstructure and performance of x70 steel,’’ Materials Characterization, vol. 178, p. 111207, 2021.
• [27] A. Mostafapour, A. Ebrahimpour, and T. Saied, ‘‘Identification of retained austenite, ferrite, bainite and martensite in the microstructure of trip steel,’’ International journal of iron and steel society of Iran, vol. 13, no. 2, pp. 1–6, 2016.
• [28] K. Kobayashi and K. Takewaka, ‘‘Experimental studies on epoxy coated reinforcing steel for corrosion protection,’’ International Journal of Cement Composites and Lightweight Concrete, vol. 6, no. 2, pp. 99–116, 1984.
• [29] Z.-X. Gui, K.Wang, Y.-S. Zhang, and B. Zhu, ‘‘Cracking and interfacial debonding of the al–si coating in hot stamping of pre-coated boron steel,’’ Applied surface science, vol. 316, pp. 595–603, 2014.
• [30] S. Zajac, V. Schwinn, and K. Tacke, ‘‘Characterisation and quantification of complex bainitic microstructures in high and ultra-high strength linepipe steels,’’ in Materials Science Forum, vol. 500. Trans Tech Publ, 2005, pp. 387–394.
• [31] G. Song, W. G. Sloof, T. Vystavel, and J. T. de Hosson, ‘‘Interface microstructure and adhesion of zinc coatings on trip steels,’’ in Materials science forum, vol. 539. Trans Tech Publ, 2007, pp. 1104–1109.