Bir Konserve Fabrikasında Bakım Politikalarının Üretim Maliyetlerine ve Sistem Güvenilirliğine Etkileri
                                    
                                 
                                
                                    
                                                                                                                                                                                                                        Yıl 2021,
                                                                                        Sayı: 29,                                                                                                                 387 - 396,                                     01.12.2021                                
                                
                                                                                                                        
                                                                                                                                                
                                                        Mehmet Savsar
                                                                                                                    
                                                                                                            
                                                
                                                                                                    ,
                                                
                                                                                                                                
                                                                                                                                                
                                                        Hasan Çiçek
                                                                                                            
                                                
                                                
                                                                                                                                                                                            
                                                                    
                                
                                
                                                                    
                                        Öz
                                        Bu makale, bir fabrikadaki bakım işlemlerinin modellenmesi ve analizi için bir prosedür sunmaktadır. Bir konserve üretim tesisi detaylı olarak analiz edilmiş ve farklı bakım politikalarının üretim sistemi performansına etkileri belirlenmiştir. Uygun bir bakım politikasının seçilmesinin üretim maliyetlerini önemli ölçüde azalttığı ve ekipman kullanılabilirliğini, üretim hattı güvenilirliğini ve çıktı oranını artırdığı bulundu. Bu belgede özetlenen prosedürler ve kullanılan modeller, üretim hatlarının performansını artırmak için operasyon yöneticileri ve bakım mühendisleri tarafından kullanılabilir.
                                     
                                
                                                                                                    
                                
                                                                
                                                                
                                
                                                                
                                                                    
                                        Kaynakça
                                        
                                            
                                                                                                    - 
                                                        Ben-Daya, M. and Makhdoum, M. (1998) “Integrated Production and Quality Model under Various Preventive Maintenance Policies,”  The Journal of the Operational Research Society, Vol. 49, No. 8, pp. 840-853.
 
                                                                                                    - 
                                                        Dekker, R. (1996) “Applications of maintenance optimization models: a review and analysis,” Reliability Engineering & System Safety, Volume 51, Issue 3, March 1996, Pages 229-240.
 
                                                                                                    - 
                                                        Gadallah, M. H. and Almokadem, A. (2019) “Inspection Decisions Under Reliability Constraints”, Journal of Engineering Science and Technology, Vol. 14, No. 6, 3551–3568.
 
                                                                                                    - 
                                                        Kelton, W. D., Sadowski, R. P., Zupick, N. B. (2015) Simulation with Arena, 6th Edition, McGraw Hill, NY., USA.
 
                                                                                                    - 
                                                        Komonen, K. (2002) “A cost model of industrial maintenance for profitability analysis and benchmarking,” International Journal of Production Economics, vol. 79, no. 1, pp. 15–31.
 
                                                                                                    - 
                                                        Krajewski, L. J. and Sheu, C. (1994) “Decision model for corrective maintenance management,” International Journal of Production Research 32(6):1365-1382.
 
                                                                                                    - 
                                                        Löfsten, H. (1999), "Management of industrial maintenance – economic evaluation of maintenance policies", International Journal of  Operations & Pro duction Management, Vol. 19 No. 7, pp. 716-737.
 
                                                                                                    - 
                                                        Mobley, R. K., An Introduction to Predictive Maintenance, Van Nostrand Reinhold, New York, NY, USA, 1990.
 
                                                                                                    - 
                                                        Sarkar, A., Panja, S. C., Sarkar, B. (2011) “Survey of maintenance policies for the Last 50 Years,” International Journal of Software Engineering & Applications 2(3):130-148.
 
                                                                                                    - 
                                                        Savsar, M. (2000) “Effects of maintenance policies on the productivity of flexible manufacturing cells,” Omega 34 (2006) 274 – 282.
 
                                                                                                    - 
                                                        Savsar, M. (2005) “Performance analysis of an FMS operating under different failure rates and maintenance policies,” International Journal of Flexible Manufacturing Systems, vol. 16, no. 3, pp. 229–249.
 
                                                                                                    - 
                                                        Savsar, M. (2011a), "Analysis and Modeling of Maintenance Operations in a Plant: A Case Study", Journal of Manufacturing Technology Management, Vol. 22, No. 5, pp. 679-697.
 
                                                                                                    - 
                                                        Savsar, M. (2011b), "Analysis and modeling of maintenance operations in the context of an oil filling plant", Journal of 
    Manufacturing Technology, Vol. 22 No. 5, pp. 679-697.
 
                                                                                                    - 
                                                        Savsar, M. (2012) “Modeling and Scheduling of Maintenance Operations for Fuel Dispensers," 8th International Conference on Intelligent & Manufacturing Systems, September 27-28, Antalya, Turkey.
 
                                                                                                    - 
                                                        Savsar, M. (2013) “Analysis and Scheduling of Maintenance Operations for a Chain of Gas Stations”, Journal of Industrial 
    Engineering, Volume 2013.
 
                                                                                                    - 
                                                        Shalaby, M. F. Y., Gadallah, M. H. and Almokadem, A. (2019) “Optimization of Production, Maintenance and Inspection Decisions Under Reliability Constraints”, Journal of Engineering Science and Technology, Vol. 14, No. 6, pp. 3551-3568.
 
                                                                                                    - 
                                                        Vatn, J., Hokstad, P., and Bodsberg, L. (1996) “An overall model for maintenance optimization,” Reliability Engineering & System Safety, Volume 51, Issue 3, March 1996, Pages 241-257.
 
                                                                                                    - 
                                                        Waeyenbergh, G. and Pintelon, L. (2004) “Maintenance concept development: a case study,” International Journal of Production Economics, vol. 89, no. 3, pp. 395–405.
 
                                                                                                    - 
                                                        Yang, Li & Ye, Zhi-sheng & Lee, Chi-Guhn & Yang, Su-fen & Peng, Rui, 2019. "A two-phase preventive maintenance policy 
    considering imperfect repair and postponed replacement," European Journal of Operational Research, Elsevier, vol. 
    274(3), pages 966-977.
 
                                                                                            
                                         
                                     
                                                             
                                                                                
                                
                                    
                                    
                                                                                Effects of Maintenance Policies on Production Costs and System Reliability in a Canned Food Factory
                                    
                                 
                                
                                    
                                                                                                                                                                                                                        Yıl 2021,
                                                                                        Sayı: 29,                                                                                                                 387 - 396,                                     01.12.2021                                
                                
                                                                                                                        
                                                                                                                                                
                                                        Mehmet Savsar
                                                                                                                    
                                                                                                            
                                                
                                                                                                    ,
                                                
                                                                                                                                
                                                                                                                                                
                                                        Hasan Çiçek
                                                                                                            
                                                
                                                
                                                                                                                                                                                            
                                                                    
                                
                                
                                                                    
                                        Öz
                                        This paper presents a procedure for modeling and analysis of maintenance operations in a factory. A canned food production facility was analyzed in detail and the effects of different maintenance policies on production system performance was determined. It was found that selection of an appropriate maintenance policy significantly reduced production costs and increased equipment availability, production line reliability and its output rate. The procedures outlined and the models used in this paper can be used by operational managers and maintenance engineers to increase performance of their production lines.
                                     
                                
                                                                                                    
                                
                                                                
                                                                
                                
                                                                
                                                                    
                                        Kaynakça
                                        
                                            
                                                                                                    - 
                                                        Ben-Daya, M. and Makhdoum, M. (1998) “Integrated Production and Quality Model under Various Preventive Maintenance Policies,”  The Journal of the Operational Research Society, Vol. 49, No. 8, pp. 840-853.
 
                                                                                                    - 
                                                        Dekker, R. (1996) “Applications of maintenance optimization models: a review and analysis,” Reliability Engineering & System Safety, Volume 51, Issue 3, March 1996, Pages 229-240.
 
                                                                                                    - 
                                                        Gadallah, M. H. and Almokadem, A. (2019) “Inspection Decisions Under Reliability Constraints”, Journal of Engineering Science and Technology, Vol. 14, No. 6, 3551–3568.
 
                                                                                                    - 
                                                        Kelton, W. D., Sadowski, R. P., Zupick, N. B. (2015) Simulation with Arena, 6th Edition, McGraw Hill, NY., USA.
 
                                                                                                    - 
                                                        Komonen, K. (2002) “A cost model of industrial maintenance for profitability analysis and benchmarking,” International Journal of Production Economics, vol. 79, no. 1, pp. 15–31.
 
                                                                                                    - 
                                                        Krajewski, L. J. and Sheu, C. (1994) “Decision model for corrective maintenance management,” International Journal of Production Research 32(6):1365-1382.
 
                                                                                                    - 
                                                        Löfsten, H. (1999), "Management of industrial maintenance – economic evaluation of maintenance policies", International Journal of  Operations & Pro duction Management, Vol. 19 No. 7, pp. 716-737.
 
                                                                                                    - 
                                                        Mobley, R. K., An Introduction to Predictive Maintenance, Van Nostrand Reinhold, New York, NY, USA, 1990.
 
                                                                                                    - 
                                                        Sarkar, A., Panja, S. C., Sarkar, B. (2011) “Survey of maintenance policies for the Last 50 Years,” International Journal of Software Engineering & Applications 2(3):130-148.
 
                                                                                                    - 
                                                        Savsar, M. (2000) “Effects of maintenance policies on the productivity of flexible manufacturing cells,” Omega 34 (2006) 274 – 282.
 
                                                                                                    - 
                                                        Savsar, M. (2005) “Performance analysis of an FMS operating under different failure rates and maintenance policies,” International Journal of Flexible Manufacturing Systems, vol. 16, no. 3, pp. 229–249.
 
                                                                                                    - 
                                                        Savsar, M. (2011a), "Analysis and Modeling of Maintenance Operations in a Plant: A Case Study", Journal of Manufacturing Technology Management, Vol. 22, No. 5, pp. 679-697.
 
                                                                                                    - 
                                                        Savsar, M. (2011b), "Analysis and modeling of maintenance operations in the context of an oil filling plant", Journal of 
    Manufacturing Technology, Vol. 22 No. 5, pp. 679-697.
 
                                                                                                    - 
                                                        Savsar, M. (2012) “Modeling and Scheduling of Maintenance Operations for Fuel Dispensers," 8th International Conference on Intelligent & Manufacturing Systems, September 27-28, Antalya, Turkey.
 
                                                                                                    - 
                                                        Savsar, M. (2013) “Analysis and Scheduling of Maintenance Operations for a Chain of Gas Stations”, Journal of Industrial 
    Engineering, Volume 2013.
 
                                                                                                    - 
                                                        Shalaby, M. F. Y., Gadallah, M. H. and Almokadem, A. (2019) “Optimization of Production, Maintenance and Inspection Decisions Under Reliability Constraints”, Journal of Engineering Science and Technology, Vol. 14, No. 6, pp. 3551-3568.
 
                                                                                                    - 
                                                        Vatn, J., Hokstad, P., and Bodsberg, L. (1996) “An overall model for maintenance optimization,” Reliability Engineering & System Safety, Volume 51, Issue 3, March 1996, Pages 241-257.
 
                                                                                                    - 
                                                        Waeyenbergh, G. and Pintelon, L. (2004) “Maintenance concept development: a case study,” International Journal of Production Economics, vol. 89, no. 3, pp. 395–405.
 
                                                                                                    - 
                                                        Yang, Li & Ye, Zhi-sheng & Lee, Chi-Guhn & Yang, Su-fen & Peng, Rui, 2019. "A two-phase preventive maintenance policy 
    considering imperfect repair and postponed replacement," European Journal of Operational Research, Elsevier, vol. 
    274(3), pages 966-977.