Laser Surface Texturing and Techniques to Improve the Tribological Properties of Materials

Yıl 2021, Cilt: 6 Sayı: 2, 41 - 58, 31.12.2021

Yaşar Demircan , Setenay Gemici , Abdullah Sert

Öz

Surface texturing, a technological method in the last decade, is one of the surface modification techniques that change the surface texture to improve the tribological properties of materials. On the material surface, high wear resistance, reduction of friction coefficient and improvement of lubrication conditions are provided. Recently, various surface texturing processes have been developed. One of these, Laser Surface Texturing (LST), is the most developed among them. Different texture densities, size and depth, feature alignment and shape changes in the LST process have been the subject of theoretical and experimental researches. The coefficient of friction manipulated by the LST differs in dry and lubricated conditions. In this review, direct laser ablation, laser interference and laser shock processing, which are among the LST techniques, have been examined in detail in the literature and the analysis of these techniques has been reported in this research. The effects of laser parameters on surface texturing have been examined in detail from the literature and detailed analysis has been given in graphics and tables.

Anahtar Kelimeler

Coefficient of Friction, Laser Ablation, Laser Interference, Laser Shock Processing, Laser Surface Texturing

Malzemelerin Tribolojik Özelliklerini İyileştirmeye Yönelik Lazer Yüzey Tekstür ve Teknikleri

Öz

Son on yılda teknolojik bir yöntem olan yüzey tekstüre yöntemi, malzemelerin tribolojik özelliklerini geliştirmek için yüzey dokusunu değiştiren yüzey modifikasyon tekniklerinden biridir. Malzeme yüzeyinde yüksek aşınma direnci, sürtünme katsayısının azaltılmasını ve yağlama koşullarının iyileştirilmesini sağlar. Son zamanlarda çeşitli yüzey tekstüre işlemleri geliştirilmiştir. Bunlardan biri olan lazer yüzey tekstüre işlemi aralarındaki en gelişmiş olanıdır. Lazer Yüzey Tekstüre işlemindeki farklı doku yoğunlukları, boyut ve derinliği, özellik hizalaması ve şekil değişiklikleri teorik ve deneysel araştırmalara konu olmuştur. LST tarafından manipüle edilmiş sürtünme kat sayısı, kuru ve yağlama yapılmış koşullarda farklılık gösterir. Bu reviewda lazer ablasyonu, lazer girişimi ve lazer şoku işleme yoluyla LST teknikleri literatürde detaylı olarak incelenmiş ve bu tekniklerin analizi bu çalışmada raporlanmıştır. Lazer parametrelerinin yüzey tekstüre üzerindeki etkileri literatürlerden detaylı olarak incelenmiş ve grafik ve tablolar halinde detaylı analizleri verilmiştir.

Anahtar Kelimeler

Sürtünme Katsayısı, Lazer Ablasyon, Lazer İnterferans, Lazer Şok İşleme, Lazer Yüzey Tekstüre

Kaynakça

• Referans1 Diogenes, L. (2012). Laser surface texturing-their applications. SAE International, 2012.
• Referans2 Shivakoti, I., Kibria, G., Cep, R., Pradhan, B. B., & Sharma, A. (2021). Laser Surface Texturing for Biomedical Applications: A Review. Coatings, 11(2).
• Referans3 Jähnig, T., & Lasagni, A. F. (2020). Laser interference patterned ta-C-coated dry forming tools. Industrial Lubrication and Tribology, 72(8), 1001-1005.
• Referans4 Guo, W., Wang, H., Peng, P., Song, B., Zhang, H., Shao, T., . . . Yan, J. (2020). Effect of laser shock processing on oxidation resistance of laser additive manufactured Ti6Al4V titanium alloy. Corrosion Science, 170.
• Referans5 Kumar, V., Verma, R., Kango, S., & Sharma, V. S. (2021). Recent progresses and applications in laser-based surface texturing systems. Materials Today Communications, 26.
• Referans6 Etsion, I. (2004). Improving tribological performance of mechanical components by laser surface texturing. Tribology Letters, Vol. 17, No. 4, November 2004.
• Referans7 Ji, M., Xu, J., Chen, M., & El Mansori, M. (2020). Enhanced hydrophilicity and tribological behavior of dental zirconia ceramics based on picosecond laser surface texturing. Ceramics International, 46(6), 7161-7169.
• Referans8 Guarnaccio, A., Belviso, C., Montano, P., Toschi, F., Orlando, S., Ciaccio, G., . . . Lambertini, V. G. (2021). Femtosecond laser surface texturing of polypropylene copolymer for automotive paint applications. Surface and Coatings Technology, 406.
• Referans9 Ryk, G., Kligerman, Y., & Etsion, I. (2002). Experimental Investigation of Laser Surface Texturing for Reciprocating Automotive Components. Tribology Transactions, 45(4), 444-449.
• Referans10 Etsion, I. (2004). State of the Art in Laser Surface Texturing. Proceedings of ESDA04 7th Biennial Conference on Engineering Systems Design and Analysis.
• Referans11 Riveiro, A., Abalde, T., Pou, P., Soto, R., del Val, J., Comesaña, R., . . . Pou, J. (2020). Influence of laser texturing on the wettability of PTFE. Applied Surface Science, 515.
• Referans12 Liu, C., Aengenheister, S., Herzog, S., Deng, Y., Kaletsch, A., Schmitz, K., & Broeckmann, C. (2021). Application of Weibull theory to laser surface textured Al2O3. Journal of the European Ceramic Society, 41(2), 1415-1426.
• Referans13 Tan, C., Su, J., Feng, Z., Liu, Y., Chen, B., & Song, X. (2021). Laser joining of CFRTP to titanium alloy via laser surface texturing. Chinese Journal of Aeronautics, 34(5), 103-114.
• Referans14 Vencl, A., Ivanovic, L., Stojanovıć, B., Zadorozhnaya, E., Mıladınovıć, S., & Svoboda, P. (2019). Surface texturing for tribological applications: a review. Serbıatrıb‘19 16th international conference on tribology.
• Referans15 Mezzapesa, F. P., Scaraggi, M., Carbone, G., Sorgente, D., Ancona, A., & Lugarà, P. M. (2013). Varying the Geometry of Laser Surface Microtexturing to Enhance the Frictional Behavior of Lubricated Steel Surfaces. Physics Procedia, 41, 677-682.
• Referans16 Segu, D. Z., Choi, S. G., Choi, J. h., & Kim, S. S. (2013). The effect of multi-scale laser textured surface on lubrication regime. Applied Surface Science, 270, 58-63.
• Referans17 Segu, D. Z., Kim, J.-H., Choi, S. G., Jung, Y.-S., & Kim, S.-S. (2013). Application of Taguchi techniques to study friction and wear properties of MoS2 coatings deposited on laser textured surface. Surface and Coatings Technology, 232, 504-514.
• Referans18 Mao, B., Siddaiah, A., Liao, Y., & Menezes, P. L. (2020). Laser surface texturing and related techniques for enhancing tribological performance of engineering materials: A review. Journal of Manufacturing Processes, 53, 153-173.
• Referans19 Klotzbach, U., Washio, K., Kling, R., Lasagni, A. F., Gachot, C., Trinh, K. E., . . . Mücklich, F. (2017). Direct laser interference patterning, 20 years of development: from the basics to industrial applications. Paper presented at the Laser-based Micro- and Nanoprocessing XI.
• Referans20 Gujba, A., K., & Medraj, M. (2014). Laser peening process and ıts ımpact on materials properties in comparison with shot peening and ultrasonic ımpact peening. Materials 2014.
• Referans21 Mao, B., Siddaiah, A., Liao, Y., & Menezes, P. L. (2018). Surface texturing by ındirect laser shock surface patterning for manipulated friction coefficient. Journal of Materials Processing Technology.
• Referans22 Won, S. J., & Kim, H. S. (2019). Effects of laser parameters on morphological change and surface properties of aluminum alloy in masked laser surface texturing. Journal of Manufacturing Processes, 48, 260-269.
• Referans23 Xi, X., Pan, Y., Wang, P., & Fu, X. (2019). Effect of Laser Processing Parameters on Surface Texture of Ti6Al4V Alloy. IOP Conference Series: Materials Science and Engineering.
• Referans24 Zeng, S., Li, J., Zhou, N., Zhang, J., Yu, A., & He, H. (2020). Improving the wear resistance of PTFE-based friction material used in ultrasonic motors by laser surface texturing. Tribology International, 141.
• Referans25 Yang, L., Ding, Y., Cheng, B., He, J., Wang, G., & Wang, Y. (2018). Investigations on femtosecond laser modified micro-textured surface with anti-friction property on bearing steel GCr15. Applied Surface Science, 434, 831-842.
• Referans26 Kovalchenko, A., Ajayi, O., Erdemir, A., & Fenske, G. (2011). Friction and wear behavior of laser textured surface under lubricated initial point contact. Wear, 271(9-10), 1719-1725.
• Referans27 Maldonado-Cortés, D., Peña-Parás, L., Martínez, N. R., Leal, M. P., & Quintanilla Correa, D. I. (2021). Tribological characterization of different geometries generated with laser surface texturing for tooling applications. Wear.
• Referans28 Karthikeyan, A., Krishnan, R. M., Ananth, M.P., Ponnuvel, S., & Sridharan, V. (2020). Laser parameter optimization and unidirectional sliding wear performance of surface textured Ti6Al4V alloy. IOP Conference Series: Materials Science and Engineering.
• Referans29 Krishna Kumar, P., & Sathish Kumar, A. (2021). Investigation of frictional characteristics of laser textured aluminium 6061 and aluminium 7071 alloys under dry sliding conformal contact in pin on disc tribometer. Materials Today: Proceedings, 45, 670-676.
• Referans30 Hu, T., Hu, L., & Ding, Q. (2012). Effective solution for the tribological problems of Ti-6Al-4V: Combination of laser surface texturing and solid lubricant film. Surface and Coatings Technology, 206(24), 5060-5066.
• Referans31 Jeong, S.-H., Kim, S.-H., Kim, T.-H., Cho, S.-H., Gyawali, G., & Lee, S. W. (2016). Effects of solid lubricant and laser surface texturing on frictional performance of pulse electric current sintered Al 2 O 3 –ZrO 2 composites. Ceramics International, 42(6), 7830-7836.
• Referans32 Niu, Y., Pang, X., Yue, S., Shangguan, B., & Zhang, Y. (2021). The friction and wear behavior of laser textured surfaces in non-conformal contact under starved lubrication. Wear.