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Consumption Optimization of Materials and Accessories Used in Ready-to-Wear Sector

Cilt: 16 Sayı: 1 18 Şubat 2026
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Consumption Optimization of Materials and Accessories Used in Ready-to-Wear Sector

Öz

Competitive advantage and sustainable growth in the ready-to-wear sector hinge on enhancing productivity. Typically, production in this sector employs an intensive approach with the contract manufacturing model. The practice of outsourcing production based on customer demands by textile companies and suppliers in Turkey directing orders to cost-advantaged outsourcing firms may result in overbuying and wastage issues in crucial processes such as material and accessory procurement and inventory management. This study aims to mitigate material and accessory losses by replacing manual cut order plan (COP) calculations with software solutions. Comparative analysis of real production data indicates that the software outperforms manual calculations, leading to a significant reduction in wastage. The findings underscore that manual calculations are prone to substantial errors, while the adoption of software not only helps companies avoid material losses but also saves valuable staff time. Furthermore, these insights can contribute to future software development endeavors by shedding light on the extent of wastage caused by erroneous calculations across various materials and for different ready-to-wear models.

Anahtar Kelimeler

Productivity, Ready-to-wear, Software, Accessories, Reducing waste

Kaynakça

  1. Alsamarah, W., Younes, B., & Yousef, M. (2021). Reducing waste in garment factories by intelligent planning of optimal cutting orders. Journal of the Textile Institute, 113, 1–9. https://doi.org/10.1080/00405000.2021.1956711
  2. Arslan, M. (1987). Contract manufacturing in the world and in Turkey (Master’s thesis). Marmara University, Institute of Social Sciences, Turkey.
  3. Arslan, P. (2013). Utilizing fuzzy AHP and fuzzy TOPSIS methods for selection of the best sub-contractor in the ready-made clothing sector (Master’s thesis). Uşak University, Institute of Social Sciences, Turkey.
  4. Arsoy, R., & Aslan, S. (2023). Development of software for calculation of model cut order plan. Journal of Engineering Science, Adıyaman University, 10. https://doi.org/10.54365/adyumbd.1243415
  5. Cemini. (2023). Full automation throughout the process. Retrieved from https://geminicad.com/products/planner-expert/ (Accessed: September 12, 2023).
  6. Chunawalla, S. A. (2008). Materials and purchasing management. Mumbai, India: Himalaya Publishing House.
  7. Dogan, S., & Pamuk, O. (2014). Calculating the amount of sewing thread consumption for different types of fabrics and stitch types. Textile and Apparel, 24, 317–323.
  8. Eren, E. R., & Pamuk, O. (2019). A computer program development for a garment’s pre-cost account calculation in apparel industry. Textile and Apparel, 29(2), 171–180. https://doi.org/10.32710/tekstilvekonfeksiyon.570717
  9. Eser, B., Çelik, P., Çay, A., & Akgümüş, D. (2016). Sustainability and recycling opportunities in the textile and apparel sector. Journal of Textile Engineering, 23(101), 101. https://doi.org/10.1016/j.jte.2016.04.001
  10. Güner, M. G. (2005). Using analytical hierarchy method to evaluate personnel performance in clothing enterprises. Journal of Productivity, 4, 4.

Kaynak Göster

APA
Arsoy, R. (2026). Consumption Optimization of Materials and Accessories Used in Ready-to-Wear Sector. Karadeniz Fen Bilimleri Dergisi, 16(1), 91-101. https://doi.org/10.31466/kfbd.1645349
AMA
1.Arsoy R. Consumption Optimization of Materials and Accessories Used in Ready-to-Wear Sector. KFBD. 2026;16(1):91-101. doi:10.31466/kfbd.1645349
Chicago
Arsoy, Raşit. 2026. “Consumption Optimization of Materials and Accessories Used in Ready-to-Wear Sector”. Karadeniz Fen Bilimleri Dergisi 16 (1): 91-101. https://doi.org/10.31466/kfbd.1645349.
EndNote
Arsoy R (01 Şubat 2026) Consumption Optimization of Materials and Accessories Used in Ready-to-Wear Sector. Karadeniz Fen Bilimleri Dergisi 16 1 91–101.
IEEE
[1]R. Arsoy, “Consumption Optimization of Materials and Accessories Used in Ready-to-Wear Sector”, KFBD, c. 16, sy 1, ss. 91–101, Şub. 2026, doi: 10.31466/kfbd.1645349.
ISNAD
Arsoy, Raşit. “Consumption Optimization of Materials and Accessories Used in Ready-to-Wear Sector”. Karadeniz Fen Bilimleri Dergisi 16/1 (01 Şubat 2026): 91-101. https://doi.org/10.31466/kfbd.1645349.
JAMA
1.Arsoy R. Consumption Optimization of Materials and Accessories Used in Ready-to-Wear Sector. KFBD. 2026;16:91–101.
MLA
Arsoy, Raşit. “Consumption Optimization of Materials and Accessories Used in Ready-to-Wear Sector”. Karadeniz Fen Bilimleri Dergisi, c. 16, sy 1, Şubat 2026, ss. 91-101, doi:10.31466/kfbd.1645349.
Vancouver
1.Raşit Arsoy. Consumption Optimization of Materials and Accessories Used in Ready-to-Wear Sector. KFBD. 01 Şubat 2026;16(1):91-101. doi:10.31466/kfbd.1645349